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以催化裂化废催化剂为原料合成NaY分子筛的研究
引用本文:杨贵东,邢 伟,刘欣梅,胡清勋,乔 柯,阎子峰.以催化裂化废催化剂为原料合成NaY分子筛的研究[J].无机化学学报,2009,25(2):201-205.
作者姓名:杨贵东  邢 伟  刘欣梅  胡清勋  乔 柯  阎子峰
作者单位:1. 中国石油大学重质油国家重点实验室,中国石油天然气集团公司催化重点实验室,东营,257061
2. 山东理工大学化学工程学院,淄博,255049
摘    要:针对催化裂化(FCC)废催化剂的回收利用问题,提出了一种废催化剂再利用的方法,即以FCC废催化剂为铝源,合成时只补充部分硅源,采用自制的高效NaY沸石导向剂,水热合成NaY分子筛。同时,以普通的化工原料合成了对比试样Y型分子筛。讨论了不同的FCC废催化剂预处理方式对合成产物性能的影响,发现以经过碱熔活化处理的废催化剂为原料合成的Y分子筛拥有更高的结晶度和纯度。采用X射线衍射、热分析、程序升温脱附法(NH3-TPD)和N2静态容量吸附法对结晶产物和对比样品的晶体结构,热稳定性、酸性质、比表面积以及孔分布进行了表征。结果显示,以FCC废催化剂为原料完全可以合成出与普通原料性能接近的NaY分子筛。其BET比表面积可以达到615 m2·g-1,孔体积可达0.38 cm3·g-1,孔径集中在0.51 nm左右。

关 键 词:FCC废催化剂    回收利用    NaY分子筛    碱熔活化

Synthesis of NaY Zeolite using Fluid Catalytic Cracking Waste Catalyst
YANG Gui-Dong,XING Wei,LIU Xin-Mei,HU Qing-Xun,QIAO Ke and YAN Zi-Feng.Synthesis of NaY Zeolite using Fluid Catalytic Cracking Waste Catalyst[J].Chinese Journal of Inorganic Chemistry,2009,25(2):201-205.
Authors:YANG Gui-Dong  XING Wei  LIU Xin-Mei  HU Qing-Xun  QIAO Ke and YAN Zi-Feng
Affiliation:State Key Laboratory for Heavy Oil Processing, CNPC Key Laboratory of Catalysis, China University of Petroleum, Dongying, Shandong 257061,School of Chemical Engineering, Shandong University of Technology, Zibo, Shandong 255049,State Key Laboratory for Heavy Oil Processing, CNPC Key Laboratory of Catalysis, China University of Petroleum, Dongying, Shandong 257061,State Key Laboratory for Heavy Oil Processing, CNPC Key Laboratory of Catalysis, China University of Petroleum, Dongying, Shandong 257061,State Key Laboratory for Heavy Oil Processing, CNPC Key Laboratory of Catalysis, China University of Petroleum, Dongying, Shandong 257061 and State Key Laboratory for Heavy Oil Processing, CNPC Key Laboratory of Catalysis, China University of Petroleum, Dongying, Shandong 257061
Abstract:A method for reclaiming Fluid Catalytic Cracking(FCC) waste catalyst was proposed. FCC waste catalyst was used as raw material for the synthesis of NaY zeolite from silica gel, sodium hydroxide and the directing(nucleation) agent via the hydrothermal method. For comparison purposes, the reference NaY zeolite was prepared using common industrial chemicals. The effect of FCC waste catalyst pretreatment on the performance of NaY zeolite was studied. It is found that Y zeolite synthesized using alkali activated FCC catalyst possesses high crystallinity and purity. Selected sample was characterized by XRD, N2 adsorption-desorption techniques, TG-DTA method and temperature-programmed desorption of ammonium(NH3-TPD). The results indicate that the NaY zeolite has similar performances to the reference zeolite and its surface area and pore volume can reach 615 m2·g-1 and 0.38 cm3·g-1, respectively.
Keywords:FCC waste catalyst  reclamation  NaY zeolite  alkali activation
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