Catalytic oxidation of methane over hexaaluminates and hexaaluminate-supported Pd catalysts

An aqueous (NH₄)₂CO₃ coprecipitation method, based on that of Groppi et al. [Appl. Catal. A 104 (1993) 101–108] was used to synthesize Sr_1−xLa_xMnAl₁₁O₁₉₋ hexaaluminates. These materials were first synthesized by alkoxide hydrolysis. This synthesis route requires special handling of the starting materials and is not likely to be commercially practical. The materials prepared by (NH₄)₂CO₃ coprecipitation have similar surface areas as those prepared by the alkoxide hydrolysis method. Their CH₄ oxidation activity, measured as the temperature needed for 10% conversion of methane, is higher than those prepared by alkoxide hydrolysis. The La-substantiated material, LaMnAl₁₁O₁₉₋, shows high surface area with 19.3 m²/g after calcination at 1400°C for 2 h. It is active for CH₄ oxidation with T_10% at 450°C using 1% CH₄ in air and 70 000 cm³/h g space velocity. The stability and activity of LaMnAl₁₁O₁₉₋ prepared by (NH₄)₂CO₃ coprecipitation method is a simple and important step forward for the application of CH₄ catalytic combustion for gas turbines.