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硅黄铜铸件的渗漏缺陷分析
引用本文:范晓明,李卓球,谭志强,肖洪亮,谢森林,刘亚龙.硅黄铜铸件的渗漏缺陷分析[J].热加工工艺,2007,36(1):53-55,58.
作者姓名:范晓明  李卓球  谭志强  肖洪亮  谢森林  刘亚龙
作者单位:1. 武汉理工大学,材料科学与工程学院,湖北,武汉,430070
2. 湘潭电机力源铸造有限公司,湖南,湘潭,411101
摘    要:为了满足耐海水腐蚀、高导热率和承压能力要求,冷却器盖均采用硅黄铜制造。某厂在冷却器盖的生产过程中,铸件废品率高达60%,主要问题是铸件在水压测试中出现渗漏。分析了冷却器盖铸件的渗漏缺陷。结果表明:硅的加入量和浇注温度偏高,硅熔化不完全是导致此类铸件产生渗漏的主要原因。针对性地采取措施后,冷却器盖铸件的成品率大幅提高,达到了90%以上。

关 键 词:冷却器盖  硅黄铜  渗漏  铸造工艺
文章编号:1001-3814(2007)01-0053-03
修稿时间:2006-08-24

Analysis on Leakage Defects of Silicon Brass Castings
FAN Xiao-ming,LI Zhuo-qiu,TAN Zhi-qiang,XIAO Hong-liang,XIE Sen-lin,LIU Ya-long.Analysis on Leakage Defects of Silicon Brass Castings[J].Hot Working Technology,2007,36(1):53-55,58.
Authors:FAN Xiao-ming  LI Zhuo-qiu  TAN Zhi-qiang  XIAO Hong-liang  XIE Sen-lin  LIU Ya-long
Affiliation:1 .School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China; 2. Liyuan Casting Co., Ltd., X iangtan Electromotor Co., X iangtan 411101, China
Abstract:The silicon brass was used to fabricate the covers of cooler in order to satisfy the requirements of resistant sea water corrosion,high heat conductivity and enduring water pressure. But the ratio of the reject castings was up to 60% in some enterprise productions. The main problems of these reject castings were the leakage in the press were test. The reason of the leakage defects of the covers was analyzed. The results show that higher silicon addition and pouring temperature as well as worse silicon's melting cause the leakage of castings.The ratio of finished products exceed 90% by taking relevant steps.
Keywords:cover of cooler  silicon brass  leakage  casting processing
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