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某平台天然气出口管线法兰螺栓断裂失效分析
引用本文:童远涛,杨中娜,罗懿,杨阳,王骅钟,王海锋.某平台天然气出口管线法兰螺栓断裂失效分析[J].焊管,2020,43(5):17-23,29.
作者姓名:童远涛  杨中娜  罗懿  杨阳  王骅钟  王海锋
作者单位:1. 中海石油(中国)有限公司 湛江分公司,广东 湛江 524057;2. 中海石油(天津)管道工程技术有限公司,天津 300452
摘    要:针对某平台天然气接触塔出口管线隔离球阀法兰螺栓断裂失效问题,通过宏观分析、理化性能检测、微观及能谱分析等方法,对断裂螺栓和未断裂螺栓进行对比分析。同时,综合现场作业工况,得出螺栓断裂失效原因。结果表明,螺栓材料脆性大,在海洋大气环境长期服役过程中表面涂层逐渐失效,在腐蚀和应力集中的双重作用下,局部发生应力腐蚀开裂,最终导致断裂失效。

关 键 词:断裂失效  脆性  应力腐蚀

Fracture Failure Analysis of Flange Bolt of Natural Gas Outlet Pipeline of a Platform
TONG Yuantao,YANG Zhongna,LUO Yi,YANG Yang,WANG Huazhong,WANG Haifeng.Fracture Failure Analysis of Flange Bolt of Natural Gas Outlet Pipeline of a Platform[J].Welded Pipe and Tube,2020,43(5):17-23,29.
Authors:TONG Yuantao  YANG Zhongna  LUO Yi  YANG Yang  WANG Huazhong  WANG Haifeng
Affiliation:1. Zhanjiang Branch, CNOOC(China)Co., Ltd., Zhanjiang 524057, Guangdong, China;2. CNOOC(Tianjin) Pipeline Engineering Technology Co., Ltd., Tianjin 300452, China
Abstract:In view of the fracture failure of the flange bolt of the isolation ball valve at the outlet of the natural gas contact tower of a platform, the fracture bolt and the unbroken bolt were compared and analyzed by the methods of macro analysis, physical and chemical performance testing, micro analysis and energy spectrum analysis. At the same time, the reason of bolt fracture failure is obtained by considering the working condition on site. The results show that the bolt material is brittle, and the surface coating gradually fails in the long-term service in the marine atmospheric environment. Under the dual action of the corrosion and stress concentration, local stress corrosion cracking occurs, which eventually leads to fracture failure.
Keywords:fracture failure  brittleness  stress corrosion
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