Dry etching characteristics of In1-x-y Ga x Al y as alloys in CCl2F2:Ar and CH4:H2:Ar discharges

The etching characteristics of InGaAlAs alloys lattice-matched to InP were investigated using low pressure (1 mTorr) electron cyclotron resonance CH₄:H₂:Ar or CCl₂F₂:Ar discharges with additional radiofrequency biasing of the samples. Using CCl₂F₂:Ar discharges with ≥250V negative bias it is possible to obtain equi-rate etching of the material for all compositions between In_0.53Ga_0.47As and In_0.52Al_0.48As. At lower bias values, formation of A1F₃ on the surface leads to an inhibition of the etch rates. By making use of the differential etch rates of InGaAlAs layers of different compositions in CH₄:H₂:Ar mixtures, it is possible to choose dc bias values that allow one to stop the etching at a pre-selected depth in a multi-layer structure. For example, for -150 V bias, one can etch through In_0.53Ga_0.47As, In_0.53Ga_0.40Al_0.07As and Ino.53Ga_0.30Al_0.17As layers, and stop at an underlying layer with composition In_0.53Ga_0.20Al_0.27As.