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基于编码压缩的钢板电磁超声 Lamb 波检测方法研究
引用本文:黄祺凯,石文泽,卢 超,陈 尧,董德秀. 基于编码压缩的钢板电磁超声 Lamb 波检测方法研究[J]. 仪器仪表学报, 2022, 43(2): 117-127
作者姓名:黄祺凯  石文泽  卢 超  陈 尧  董德秀
作者单位:1. 南昌航空大学无损检测教育部重点实验室;2. 中科院声学研究所声场声信息国家重点实验室;3. 赣南师范大学江西省数值模拟与仿真技术重点实验室;4. 中国航发沈阳黎明航空发动机有限责任公司
基金项目:国家自然科学基金(52065049,12064001,51705231);;江西省科技厅科技计划项目(20204BCJL22039);
摘    要:针对大型金属板材构件导波检测中EMAT分辨率低、SNR差,难以用于小裂纹检测等难题,建立了基于Barker码脉冲压缩技术的Lamb波EMAT检测过程多物理场有限元模型,以含预制裂纹的5.6 mm厚钢板为检测对象,仿真和实验相结合,研究了永磁体宽度和高度、曲折线圈匝数、Barker码序列长度和码元长度等参数对EMAT检测回波的影响,验证了脉冲压缩技术在Lamb波EMAT检测中的有益效果。结果表明,基于脉冲压缩技术的EMAT经优化后,SNR比传统tone-burst激励方式高出了9.69 dB,可检出10 mm长和0.5 mm深的小裂纹,缺陷波SNR为23.47 dB。当Barker码码元中心频率为1 MHz时,脉冲压缩后的Lamb波包发生模态分离,但A0模态的缺陷波SNR仍可达35.23 dB,这对提升Lamb波EMAT检测能力具有重要的工程应用价值。

关 键 词:金属薄板  Lamb波  EMAT  脉冲压缩  优化设计

Research on the detection method of the steel plate with Lamb wave EMATsbased on phase coded pulse compression
Huang Qikai,Shi Wenze,Lu Chao,Chen Yao,Dong Dexiu. Research on the detection method of the steel plate with Lamb wave EMATsbased on phase coded pulse compression[J]. Chinese Journal of Scientific Instrument, 2022, 43(2): 117-127
Authors:Huang Qikai  Shi Wenze  Lu Chao  Chen Yao  Dong Dexiu
Abstract:The guided wave EMAT detection of large metal plate components has the problems of low resolution and poor SNR of theEMAT, which is challenging to be used for small crack detection. A multi-physical field finite element model of Lamb wave EMATdetection process based on the Barker code pulse compression technology is established to solve this issue. Taking a 5. 6 mm thick steelplate with prefabricated cracks as the detection object, the effects of permanent magnet width and height, meander coil turns, the bitlength of Barker code sequence, and subpulse duration on EMAT detection echo are studied by simulations and experiments. Thebeneficial effect of pulse compression technology in Lamb wave EMAT detection is evaluated. After optimization, results show that theSNR of the EMAT based on pulse compression technology is 9. 69 dB higher than that of the traditional tone-burst excitation method. Asmall crack 10 mm long and 0. 5 mm deep can be detected, and the SNR of the defect wave can reach 23. 47 dB. When the centerfrequency of the Barker code subpulse is 1 MHz, the Lamb wave packet after pulse compression presents mode separation. However, theSNR of the A0 mode defect wave can still reach 35. 23 dB, and it has essential engineering application value for improving the detectionability of the Lamb wave EMAT.
Keywords:sheet metal   Lamb guided wave   EMAT   pulse compression technique   optimal design
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