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基于能量耗散的Q460焊接接头疲劳强度评估
引用本文:魏巍,孙屹博,杨光,孙杨,杨鑫华. 基于能量耗散的Q460焊接接头疲劳强度评估[J]. 焊接学报, 2021, 42(4): 49-55. DOI: 10.12073/j.hjxb.20200907001
作者姓名:魏巍  孙屹博  杨光  孙杨  杨鑫华
作者单位:大连交通大学,大连,116028;辽宁省轨道交通装备焊接与可靠性重点实验室,大连,116028
基金项目:国家自然科学基金资助项目(51875072);轨道交通装备焊接智能制造与可靠性研究(2018LNGXGJWPY-YB012).
摘    要:传统基于温度数据的疲劳强度预测方法,无法揭示疲劳过程背后的不可逆能量耗散机理.针对Q460焊接接头疲劳强度,提出一种新的基于不同载荷等级下能量耗散斜率转折的疲劳强度预测方法,即最大斜率法.采用红外热像仪测得的试件表面实时热像数据,建立高周疲劳过程能量耗散模型,并计算不同载荷等级下的Q460焊接接头能量耗散值.借助不同载...

关 键 词:最大斜率法  Q460焊接接头  能量耗散  疲劳强度
收稿时间:2020-09-07

Fatigue strength evaluation of Q460 weld joints based on energy dissipation
Affiliation:1.Materials Science Institute of Dalian Jiaotong University, Dalian 116028, China2.Liaoning Key Laboratory of Welding and Reliability of Rail Transportation Equipment, Dalian 116028, China
Abstract:Traditional temperature-based fatigue strength prediction method, fail to reveal the irreversible energy dissipation behind the fatigue evolution. For the fatigue strength evaluation of Q460 welded joints, a new fatigue strength prediction method, which is based on the energy dissipation of different load levels that exists the turning point, was proposed, i.e. maximum slope method. The energy dissipation was firstly established based on the obtained real-time thermographic data of the specimen surface, and then the energy dissipation value of Q460 welded joints were calculated. Based on the theory of the energy dissipation turning point exists when the load level increases, the energy dissipation was set as an index for rapid fatigue strength estimation. To verify the accuracy of the developed model, the fatigue strength value estimated by the maximum slope method was compared with the predicted value by the traditional bi-linear and staircase methods. The results show that a good agreement is reached between the predicted fatigue strength by the maximum slope method and the traditional bi-linear and staircase methods, and the errors are 0.04% and 4.76%, respectively, which may provide a certain reference for fatigue strength prediction of welded joints.
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