Fracture dynamics of sprayed and laser-glazed titania by an inverse processing of elastic waves

A new elastic wave (EW) or acoustic emission (AE) monitoring and signal processing system has been developed and used to elucidate the fracture behavior of sprayed and laser-glazed ceramic coatings. The system measures the minute surface displacements excited by the propagation of elastic waves. It enables elucidation of the fracture dynamics (fracture mode and kinetics) of stressed coatings. The surface displacement at the sensor position was computed by the convolution integral of an assumed source wave with the dynamic Green’s function until signals resembled the measured wave. This new signal processing method was used to determine the fracture strength and dynamics of microcracks in sprayed and laser-glazed titania subjected to four-point bending. It was found that mode II shear cracking along the interface between the coating and substrate occurred prior to mode I cleavage cracking. The fracture strength of laser-glazed titania was higher than that of as-sprayed titania in most cases; however, this depended on the coating structure. This article introduces the principle of source inversion processing of elastic waves, the monitoring system, laser glazing of sprayed titania, and experimental work on the fracture behavior of titania coatings.