| Abstract: | The properties of carbon fibers modified by aqueous electrochemical synthesis of pyrrole has been determined by using the dynamic contact angle analyzer (DCA), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR). Electrochemical process parameters such as the initial pyrrole concentration, electrolyte concentration, applied voltage, electrolyte type, and reaction time were systematically varied, and their impact on the polypyrrole–carbon fiber interphases surface free energy and morphology was ascertained. The surface free energies of the polypyrrole–carbon fiber interphases were obtained by using single fiber filaments. SEM analysis of the interphases revealed several distinct surface structures, including smooth, porous, granular, microspheroidal, and leafoidal morphologies. The noncoated but commercially surface oxidized carbon fibers have smooth surface morphology with occasional longitudinal striations. FTIR analysis of the polypyrrole interphases confirmed that the counterions derived from the electrolytes were incorporated into the film. The surface free energies of the electrochemically formed polypyrrole–carbon fiber interphases equivalent to 60–75 dynes/cm, was determined to be up to 40% higher than that for the surface oxidized but unsized carbon fibers equivalent to 50 dynes/cm. This improvement in the surface free energies of the polypyrrole–carbon fiber interphases suggests easy wettability by polymer matrices such as epoxy resin, γ ˜ 47 dynes/cm and, polyimide matrix, γ ˜ 45 dynes/cm. © 1996 John Wiley & Sons, Inc. |
