SiC matrix composites reinforced with internally synthesized TiB2

A new process of preparing particulate-reinforced ceramic composites by internal synthesis has been developed. SiC powder mixed with TiN and amorphous boron was hot-pressed above 2000° C in an argon atmosphere. The boron molar content in the mixture was designed to be more than twice that of TiN. In the process of hot-pressing, the following reaction took place between 1100 and 1700° C TiN+2B TiB₂+1/2N₂ The synthesis of TiB₂ was followed by the densification of SiC matrix with the aid of the excess boron. The new process provides SiC matrix composites in which fine TiB₂ particulates are dispersed. Compared with hot-pressed monolithic SiC, the composite containing 20 vol % TiB₂ exhibits a 80% increase in fracture toughness and about the same flexural strength of 490 MPa at 20° C in air and 750 MPa at 1400° C in a vacuum.