Flour constituent interactions and their influence on dough rheology and quality of semi-sweet biscuits: A mixture design approach with reconstituted blends of gluten, water-solubles and starch fractions

The aim of this study was to identify the biochemical parameters that alter the soft wheat flour functionality for biscuit-making quality. A 9-point simplex centroid was used to investigate the effect of varying the ratios of gluten, water-solubles and starch-fractions isolated from three different flour grades (patent, middle-cut and clear flours) which exhibited a wide range of compositional and functionality characteristics on the dough rheological behaviour and the semi-sweet biscuit quality parameters. The amounts of soluble and insoluble proteins and pentosans as well as the endogenous lipids in each flour fraction were quantified. Dough consistency, elongational viscosity, hardness, half-relaxation time, relaxation rate constant, cohesiveness and springiness as well as biscuit density, firmness, tearing force and spatial frequency for the different flour fraction combinations were also assessed. Regression models have been developed to predict the responses of the rheological attributes of the dough as well as the biscuit quality characteristics to the compositional changes of the flour blends; in addition to the main linear terms (concentration of starch, gluten and water-solubles isolated from the different flour grades), significant interaction terms were identified which cannot be neglected in any prediction scheme for the dough and biscuit properties. Contour plots were drawn in an effort to better understand the overall property responses of the dough and biscuits. Significant relationships among certain dough rheological parameters and biscuit characteristics were found, implying a functional role for the total, soluble and insoluble proteins, pentosans and lipids in biscuit making.