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金属橡胶冲压成形数值模拟分析
引用本文:黄凯,白鸿柏,路纯红,曹凤利. 金属橡胶冲压成形数值模拟分析[J]. 稀有金属材料与工程, 2016, 45(3): 681-687
作者姓名:黄凯  白鸿柏  路纯红  曹凤利
作者单位:军械工程学院,军械工程学院,军械工程学院,军械工程学院
基金项目:武器装备“十二五”预先研究项目
摘    要:以自动毛坯缠绕工艺为支撑,基于实际材料、工艺参数,建立了空间弯曲螺旋线参数化方程、金属橡胶及毛坯的细观结构数值模型。通过数值模型,预测了构件的成形压力、模具摩擦力、模具应力、构件成形尺寸、回弹量、固相体积分数、接触点数、材料细观结构和组织分布等特性,预测结果与实验结果吻合良好。数值模型具有明确的物理意义和良好的可靠性,对于金属橡胶的制备具有较强的指导作用,为金属橡胶的细观尺度研究提供了途径。

关 键 词:金属橡胶  空间弯曲螺旋线  冲压成形  细观结构  特性预测
收稿时间:2015-01-04
修稿时间:2015-02-05

Numerical simulation of metal rubber press forming
Huang Kai,Bai Hongbai,Lu Chunhong and Cao Fengli. Numerical simulation of metal rubber press forming[J]. Rare Metal Materials and Engineering, 2016, 45(3): 681-687
Authors:Huang Kai  Bai Hongbai  Lu Chunhong  Cao Fengli
Affiliation:Ordnance engineering college,Ordnance engineering college,Ordnance engineering college,Ordnance engineering college
Abstract:Space winding helix parametric equation, metal rubber and its blank meso structure numerical model were established with real raw material and process parameters of product based on automatic blank twine technology. Forming force, mould friction force, mould stress, product size, springback value, solid phase volume fraction, contact point number, material meso structure and tissue distribution were predicted by numerical model. Forecast results are coincident to experiment. Numerical model is physically significant and reliable definitely. The model is directive for manufacture of metal rubber and makes it possible to research metal rubber in meso scale.
Keywords:metal rubber   space winding helix   press forming   meso structure   characteristic prediction
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