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An efficient manufacturing method for I-shaped cross-sectional CFRP beam with arbitrary arrangement of carbon fiber using electro-activated resin molding
Authors:Kazuaki Katagiri  Shinya Honda  Sayaka Minami  Daiki Kimu  Shimpei Yamaguchi  Takuya Ehiro
Affiliation:1. Department of Applied Material Chemistry, Osaka Research Institute of Industrial Science and Technology, Izumi-shi, Osaka, Japan katagirika@tri-osaka.jp;3. Department of Mechanical Engineering, Faculty of Engineering, Hokkaido University, Sapporo, Hokkaido, Japan;4. Graduate School of Engineering, Hokkaido University, Sapporo, Hokkaido, Japan;5. Department of Applied Material Chemistry, Osaka Research Institute of Industrial Science and Technology, Izumi-shi, Osaka, Japan
Abstract:Abstract

The I-shaped cross-sectional beam of CFRP (CFRP I-beam) is usually manufactured by the continuous protrusion method. Carbon fibers can only be arranged in the longitudinal direction. The CFRP I-beam with arbitrary arrangement of carbon fiber was manufactured with applying the electro-activated deposition molding method. The carbon fiber fabric was immersed in the deposition solution and energized, epoxy resin precipitated around carbon fiber and impregnated. The resin-impregnated fabric was installed to the mold, and the CFRP I-beam was fabricated. The CFRP I-beam was subjected to three-point bending tests, and the relationship between load-deflection was simulated by finite-element analysis.
Keywords:carbon fibers  anisotropy  resin molding  forming
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