Propylene polymerization with rac‐(EBl)Zr(NC4H8)2 cocatalyzed by MAO or AlR3 and anionic compounds

Propylene polymerization was carried out using an ansa‐zirconocene pyrrolidide based catalytic system of racemic ethylene‐1,2‐bis(1‐indenyl)zirconium dipyrrolidide rac‐(EBI)Zr(NC₄H₈)₂ or (rac‐1)] and methylaluminoxane (MAO) or a noncoordinating anion. In situ generation of cationic alkylzirconium species was also investigated by NMR‐scale reactions of rac‐1 and MAO, and rac‐1, AlMe₃, and Ph₃C] B(C₆F₅)₄]. In the NMR‐scale reaction using CD₂Cl₂ as a solvent, a small amount of MAO (Al]/Zr] = 30) was enough to completely activate rac‐1 to give cationic methylzirconium cations that can polymerize propylene. The resulting isotactic polypropylene (iPP) isolated in this reaction showed a meso pentad value of 91.3%. In a similar NMR‐scale reaction rac‐1 was stoichiometrically methylated by AlMe₃ to give rac‐(EBI)ZrMe₂, and the introduction of Ph₃C] B(C₆F₅)₄] into the reaction mixture containing rac‐(EBI)ZrMe₂ led to in situ generation of cationic rac‐(EBI)Zr(μ‐Me)₂AlMe₂]⁺ species that can polymerize propylene to give iPP showing a meso pentad value of 94.7%. The catalyst system rac‐1/MAO exhibited an increase of activity as the Al]/Zr] ratio increased within an experimental range (Al]/Zr] = 930–6511). The meso pentad values of the resulting iPPs were in the range of 83.2–87.5%. The catalytic activity showed a maximum (R _p = 6.66 × 10⁶ g PP/mol Zr h atm) when Zr] was 84.9 × 10⁻⁶ mol/L in the propylene polymerization according to the concentration of catalyst. MAO‐free polymerization of propylene was performed by a rac‐1/AlR₃/noncoordinating anion catalytic system. The efficiency of AlR₃ was decreased in the order of AlMe₃ (R _p = 13.0 × 10⁶ g PP/mol Zr h atm) > Al(i‐Bu)₃ (8.9 × 10⁶) > AlPr₃ (8.8 × 10⁶) > Al(i‐Bu)₂H (8.4 × 10⁶) > AlEt₃ (8.4 × 10⁶). The performance of the noncoordinating anion as a cocatalyst was on the order of HNMePh₂]B(C₆F₅)₄] (R _p = 13.0 × 10⁶ g PP/mol Zr h atm) > HNMe₂Ph]B(C₆F₅)₄] (10.8 × 10⁶) > Ph₃C]B(C₆F₅)₄] (8.4 × 10⁶) > HNEt₂Ph]B(C₆F₅)₄] (7.8 × 10⁶). The properties of iPP were characterized by ¹³C‐NMR, FTIR, DSC, GPC, and viscometry. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 875–885, 1999