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快锻液压机泵阀复合控制系统节能性研究
引用本文:翟富刚,李雪冰,姚,静,周芳,孔祥东.快锻液压机泵阀复合控制系统节能性研究[J].中国机械工程,2015,26(16):2154.
作者姓名:翟富刚  李雪冰      周芳  孔祥东
作者单位:1.先进锻压成形技术与科学教育部重点实验室(燕山大学),秦皇岛,066004 2.燕山大学河北省重型机械流体动力传输与控制实验室,秦皇岛,066004
基金项目:河北省自然科学基金青年科学基金资助项目(E2014203247);燕山大学重型机械协同创新计划课题(ZX01-20140400-01);燕山大学青年教师自主研究计划课题(14LGA006)
摘    要:为了从快锻液压机的能量源头出发降低系统的溢流损失和压力损失,提出了一种快锻液压机泵阀复合控制系统,通过相关理论对泵阀复合控制系统的节能机理进行了定性分析,通过实验定量研究了泵阀复合控制系统的能耗。实验结果表明:快锻液压机泵阀复合控制系统的能量利用率达到了31.9%,与电液比例阀控系统相比提高了近5倍,同时泵阀复合控制系统的输入功率仅为电液比例控制系统的18.4%。研究结果对提高快锻液压机的能量利用率并降低系统能耗具有重要意义。

关 键 词:快锻液压机  泵阀复合控制  能量利用率  节能  

Study on Energy Saving Characteristics of Valve and Pump Compound Control System of Fast Forging Hydraulic Press
Zhai Fugang,Li Xuebing,Yao Jing,Zhou Fang,Kong Xiangdong.Study on Energy Saving Characteristics of Valve and Pump Compound Control System of Fast Forging Hydraulic Press[J].China Mechanical Engineering,2015,26(16):2154.
Authors:Zhai Fugang  Li Xuebing  Yao Jing  Zhou Fang  Kong Xiangdong
Affiliation:1.Key Laboratory of Advanced Forging & Stamping Technology and Science (Yanshan University),Ministry of  Education  of  China, Qinhuangdao, Hebei,066004 2.Hebei Provincial   Key  Laboratory of Heavy Machinery Fluid Power Transmission and Control,Yanshan University, Qinhuangdao, Hebei, 066004
Abstract:Considering the energy source of fast forging hydraulic press,a kind of valve and pump compound control system on fast forging hydraulic press was proposed to reduce  the overflow loss and pressure loss of the system.The energy-saving mechanism of valve and pump compound control system was qualitatively analyzed  theoretically,and the system energy consumption was quantitatively studied by experiments.The experimental results show that energy utilization rate of valve and pump compound control system reaches 31.9%,and improves  nearly 5 times compared with electro-hydraulic proportional  valve control system.At the same time,the input power of valve and pump compound control system is only 18.4%  of  the proportional valve control system.The study results have important significance to improve energy utilization and reduce the energy consumption of the fast forging hydraulic press.
Keywords:fast forging hydraulic   press  valve and   pump   compound   control  energy utilization rate  energy saving  
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