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基于W-DenseNet的减压阀不平衡样本故障诊断模型
引用本文:张洪,盛永健,黄子龙,刘晨,曹毅.基于W-DenseNet的减压阀不平衡样本故障诊断模型[J].控制与决策,2022,37(6):1513-1520.
作者姓名:张洪  盛永健  黄子龙  刘晨  曹毅
作者单位:江南大学 机械工程学院,江苏 无锡 214122;江南大学 江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122
基金项目:江苏省“六大人才高峰”计划项目(ZBZZ-012);高等学校学科创新引智计划项目(B18027);江苏省高校优秀科技创新团队基金项目(2019SJK07).
摘    要:针对实际工况中被测对象大多处于正常状态而引起故障样本稀缺、故障数据间存在差异,导致故障类别识别准确率不高的问题,基于密集卷积神经网络(DenseNet),提出一种减压阀样本数据不平衡下的故障诊断模型—–加权密集卷积神经网络(W-DenseNet).首先,将原始一维压力信号数据重构后转换为二维灰度图,作为模型的输入数据;...

关 键 词:减压阀  密集卷积神经网络  不平衡样本  加权交叉熵损失函数  故障诊断

W-DenseNet-based fault diagnosis model of pressure-reducing valve with unbalanced samples
ZHANG Hong,SHENG Yong-jian,HUANG Zi-long,LIU Chen,CAO Yi.W-DenseNet-based fault diagnosis model of pressure-reducing valve with unbalanced samples[J].Control and Decision,2022,37(6):1513-1520.
Authors:ZHANG Hong  SHENG Yong-jian  HUANG Zi-long  LIU Chen  CAO Yi
Affiliation:School of Mechanical Engineering,Jiangnan University,Wuxi 214122,China;Jiangsu Key Laboratory of Advanced Food Manufacturing Equipment and Technology,Jiangnan University,Wuxi 214122,China
Abstract:Considering the fact that most of the tested objects are in the normal state under practical working conditions can cause the scarcity of fault samples and differences within fault data, which further leads to low accuracy of fault classification, a DenseNet-based fault diagnosis model of unbalanced samples for the pressure-reducing valve is proposed, called weighted dense convolutional neural network(W-DenseNet). Firstly, the input data of the model is obtained by reconstructing original data of one-dimensional pressure signal and converting it into a two-dimensional grayscale image. Next, a feature extraction network is built based on the DenseNet. Then, to realize the weighted average of unbalanced sample errors, penalty coefficients are added to different types of samples in the loss function. Finally, the data acquisition system of the pressure-reducing valve is built and the classification performance experiment is carried out to validate the proposed model. The experimental results show that the W-DenseNet model exhibits good classification performance on data sets of pressure-reducing valves with different degrees of balance. When the sample imbalance occurs among each fault class, the recall rate of the model for the three fault types is still up to 95.18%, 95.47%, and 96.89%, respectively.
Keywords:
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