基于电信号的改进VMD和DBN-DNN液压齿轮泵轮齿故障监测方法研究

液压系统电机电信号中包含丰富的系统运行状态信息,如何准确对电信号中的运行信息进行提取和分类是实现液压系统状态监测的关键。电机电流信号中蕴含的液压齿轮泵早期故障特征微弱,提取困难,用传统时频分析方法难以实现故障特征分离。本文提出基于相关系数和人工蜂群算法(Artificial bee colony,ABC)实现了对变分模态分解(Variational mode decomposition,VMD)参数的优化,同时以信号相关系数和峭度值最大为选取原则,确定有效的本征模态函数(Intrinsic mode function,IMF),并将IMF有效分量的排列熵和均方根值作为高维特征向量输入深度信念网络(Deep belief network,DBN-DNN),实现了对齿轮泵运行状态进行监测。结果表明,该方法能准确稳定地提取电流信号中携带的齿轮泵故障的微弱特征,进行齿轮泵运行状态监测,提高了齿轮故障诊断的准确性。

Monitoring method of gear teeth failure of hydraulic gear pump based on improved VMD and DBN-DNN of electrical signal

Abundant system operation state information is included in the electrical signal of the hydraulic system motor.How to accurately extract and classify the operation information of electrical signal is the key to realize the condition monitoring of hydraulic system.The early fault characteristics of hydraulic gear pump hidden in the motor current signal are weak and difficult to extract by traditional time-frequency analysis.Based on the correlation coefficient and artificial bee colony algorithm (ABC),the parameter optimization of variational mode decomposition (VMD)is realized in this paper.At the same time,the principle of maximum signal correlation coefficient and kurtosis value is adopted to determine the effective intrinsic mode function (IMF).Moreover,the permutation entropy(PE)and root mean square(RMS)of the effective IMF components are input into the deep belief network (DBN-DNN)as high-dimensional feature vectors.The operation state of gear pump is monitored.The results show that the weak characteristics of current signal of gear pump fault are accurately and stably extracted by this method.The running state of gear pump is monitored and the accuracy of gear fault diagnosis is improved.