磨球残余应力的数值模拟及分析

通过铸造数值模拟软件ProCAST模拟了磨球铸态下的残余应力分布情况,同时通过X射线衍射仪,测定了热处理后磨球试样上应力分布状态.结果表明,磨球金属型部位先凝固,砂型部位后凝固,磨球内部组织致密、无缺陷;铸态下在磨球内有大量的残余应力,热处理后可以消除一定的铸造残余应力,但仍有大量残余应力存在.

Simulation and Analysis of Residual Stress of Grinding Balls

The distribution of residual stress of grinding balls in casting condition was simulated based on the software ProCAST. The stress distribution after heat treating was determined by X-ray diffraction instrument. The results indicate that grinding balls in the metal mould solidify first and then in the sand mould, and the interior structures of grinding balls are compact; there is mass of residual stress in the grinding ball in cast condition,although a definite residual stress can be eliminated after heat treating, an amount of stress still exists.