On the role of material property gradients in noncontacting thermoelectric NDE

Inclusions and other types of imperfections in nonmagnetic metals can be nondestructively detected by noncontacting magnetic measurements that sense the thermoelectric currents produced by directional heating and cooling of the specimen. The detectability of small and/or weak imperfections is ultimately limited by the intrinsic anisotropy and inhomogeneity of the material to be inspected. This paper investigates the spurious magnetic signature produced by the simplest type of macroscopic inhomogeneity when the material properties exhibit a linear spatial variation in the cross section of a slender bar. An analytical method has been developed for calculating the normal and tangential magnetic fields produced by the resulting thermoelectric currents. Experimental results from a highly inhomogeneous artificial copper/brass sintered specimen were found to be in very good quantitative agreement with our theoretical predictions and fully verified our analytical model. Similar measurements on a weakly inhomogeneous Ti–6Al–4V titanium-alloy bar were also shown to be in very good qualitative agreement with the predictions of the analytical model although the unexpectedly high magnitude of the observed signatures could not be verified by conventional contact measurements, therefore further efforts are needed to better understand the underlying physical phenomenon and clarifying the relationship between the strength of the signature and the very complex microstructural features of this popular high-strength alloy.