Production and properties of micro‐porous glas bubble zinc and aluminium composites

Micro‐porous syntactic foams were produced by means of integration of glass bubbles into aluminium and zinc matrices. Preforms of glass bubbles were pressure infiltrated with the alloys AlSi9Cu9 ans ZnAl4Cu using squeeze casting. The preforms were sintered thermically without the use of bonding agents. Using the combination of different sintering steps syntactic foams with locally different densities could be produced. The mechanical properties of the foams were tested indicating a high compression strength of the foams and a very good compression energy absorption. Furthermore, corrosion behaviour and behaviour at higher temperatures were investigated.     

An extension of the Secant Method for the homogenization of the nonlinear behavior of composite materials

We discuss the consequences of a different application of the principle the Modified Secant Method is [C. R. Acad. Sci. Paris Sér. IIb 320 (1995) 563] based on. In fact, we directly compute the second-order averages of the local fields available from the linear elastic homogenization procedure exploited in order to evaluate the effective elastic moduli. This method, which can be seen either as a simplification of the Modified Secant Method or as an extension of the Secant Method [J. Mech. Phys. Solids 26 (1979) 325], may be useful for any composite whose overall elastic constants need to be estimated by modeling the microstructure through Morphologically Representative Patterns [J. Mech. Phys. Solids 44 (1996) 307], which is for instance the case of syntactic foams [Int. J. Solids and Structures 38/40-41 (2001) 7235]. In order to show the accuracy of the proposed method, we apply it to several examples and compare its results with those obtainable by means of other analytical methods available in the literature, with numerical results of Finite Element simulations, and with experimental results. Closed-form solutions are derived for the effective yield stress of porous metals and incompressible composites reinforced with rigid spheres.     

(CO2 + 2‐propanol) mixture as a foaming agent for polystyrene: A simple thermodynamic model for the high pressure VLE‐phase diagrams taking into account the foam vitrification

The equation of state model developed by Lacombe and Sanchez (J Phys Chem 1976, 80, 2352) is used in the form proposed later by Sanchez and Stone (Polymer Blends, Vol. 1: Formulation, 2000; Chapter 2) to correlate experimental vapor‐liquid equilibrium (VLE) data for the three binaries and the ternary systems. Experimental data from the binary systems carbon dioxide‐isopropyl alcohol (CO₂‐IPrOH), isopropyl alcohol‐polystyrene (IPrOH‐PS), and carbon dioxide‐polystyrene (CO₂‐PS) are used to calculate VLE properties for the ternary system CO₂‐IPrOH‐PS. Two‐dimensional VLE‐phase diagrams were calculated and used to describe from a thermodynamic point of view the pressure, volume, and temperature values that characterize a thermoplastic foam evolution process, from the extruder to the foaming die. For different initial mixture CO₂ + IPrOH concentrations, pressure reduction produces liquid foaming until the vitrification curve arrests the final foam volume expansion. The dependence of the vitreous transition with the system CO₂ + IPrOH concentration while foaming is represented by the Chow (Macromolecules 1980, 13, 362) equation. The calculation procedure is proposed as a design tool to reduce the amount of experimental data usually needed as a requirement previous to the design stage. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2663–2671, 2007     

Constitutive modeling of HDPE polymer/clay nanocomposite foams

A constitutive model for tensile behavior of high density polyethylene (HDPE)/clay nanocomposite foams was proposed. The elastic modulus of HDPE/clay nanocomposite was developed using micromechanics theory, and the modulus for foams was obtained by using representative volume element (RVE) concept. In order to describe the tensile behavior of the foams, a constitutive equation obtained from a viscoelastic model was proposed. The constitutive model was expressed in terms of microstructural properties of polymer, and physical properties of the foams. The effects of the material parameters and processing conditions on the foam morphologies and mechanical properties of HDPE/clay nanocomposite foams were investigated. Microcellular closed-cell nanocomposite foams were manufactured with HDPE, where the nanoclay loadings of 0.5, 1.0, and 2.0 wt% were used. The effect of clay loading and foaming conditions on the volume expansion ratio, elastic modulus, tensile strength, and elongation at break was investigated. Except for the elongation at break, the mechanical properties were improved with nanoclay loading. The tensile experimental data of the foams were compared with the prediction by the theoretical model. It was demonstrated that the tensile behaviors of HDPE/clay nanocomposite foams were well described by the constitutive model.     

泡沫金属的力学性能研究

利用Gibson—Ashby模型,对泡沫金属的基本参量（弹性模量和泊松比）进行了理论分析,建立了泡沫金属在弹性范围内的弹性模量和泊松比随相对密度变化的关系式,通过与Nieh等人的实验结果和Roberts等人的有限元分析结果比较表明,得到的关系式能较好地反映泡沫金属特性。研究表明,对于同一模型中,在相时密度相同的情况下,开孔泡沫金属材料的筋条截面惯性矩越大,其弹性模量越大,而泊松比越小。     

Investigations on the adhesion and interfacial properties of polyurethane foam/thermoplastic materials

The adhesion and interfacial properties of polyurethane (PU) foams with thermoplastic (TP) materials were investigated using different techniques. The adhesion performance of PU foam with TP materials was evaluated using the peel test method, and the adhesion durability was checked after different climate treatments. X‐ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and contact angle measurements were used to study the surface and interface morphology of PU foam and TP material system. Three types of PU foam samples which differ in their composition and also five commercially available TP blends systems, based on poly(carbonate), poly(styrene‐co‐maleic anhydride), poly(acrylonitrile‐butadiene‐styrene), and silicone acrylate rubber have been used. The slow reacting foam shows the best adhesion properties with all the TP materials. The climate treatments strongly effected the PU foam adhesion durability with poly(carbonate) containing TP materials (70–80% loss in adhesion), but nearly no effect with poly(styrene‐co‐maleic anhydride). The samples with lowered adhesion could be separated by peeling without visible foam residues on the TP surface. AFM, XPS, and surface tension studies have shown that the surface properties of the TP material are still governed by the PU foam. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 479–488, 2007     

Preparation of porous thin films of a partially aliphatic polyimide

A thermally labile polymer, poly(propylene glycol), was modified to obtain PPG having an amino end group. PPG was incorporated into a partially aliphatic polyimide based on an alicyclic dianhydride, and this afforded triblock copolymers containing various amounts of PPG blocks. The thermal properties of the copolymers were investigated by thermogravimetric analysis and differential scanning calorimetry. The thermal decomposition of the PPG block in the copolymers was carried out at 240°C under various pressures to obtain porous polyimide films. The pores remained during the thermolysis under a reduced pressure of 710 mmHg, whereas they collapsed under (near) atmospheric pressure. The pore size increased as the amount of the PPG block in the copolymers increased. The dielectric constants of the porous polyimides varied from 2.60 to 2.42 with the original copolymer composition. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 532–538, 2006     

Thermal properties of open-celled aluminum foams prepared by two infiltration casting methods

Contrastive research was carried out to study the thermal properties of open-celled aluminum foams prepared by counter-gravity infiltration casting system and the traditional process respectively.The experimental results show that the thermal conductivity coefficients of aluminum foams prepared by two different infiltration methods have similar increasing trend with the increase of particle size; along with the reducing porosity,the thermal conductivity coefficients will be enhanced oppositely.However,with the same particle size,the open-celled aluminum foam prepared by the former method has a higher thermal conductivity coefficient obviously.It is largely because that the sample prepared by counter-gravity infiltration casting has a lower void content and better dense crystallization of metal-matrix after the constant pressure process.     

Preparation and balanced mechanical properties of solid and foamed isotactic polypropylene/SEBS composites

This study presents a self-designed foaming apparatus and routes to manufacture foamed isotactic polypropylene (iPP) blends with uniform and dense cells, using styrene-ethylene-butadiene-styrene (SEBS) block copolymer as toughening additive. The addition of SEBS can clearly enhance the impact strength of solid iPP, iPP blends with a 20 wt% SEBS has obtained high notched impact strength of 75 kJ/m², which is ca. 16 times larger than that of neat iPP. Relatively fine microcellular iPP-SEBS foams with the average cell size of several micrometers, and the cell density of 10⁹ cells/cm³ were fabricated using a batch foaming procedure. Moreover, using our self-designed mold and compression foaming method, iPP-SEBS foams with balanced mechanical properties were produced. With the increasing of SEBS, tensile strength and flexural strength were slightly decreased, but the impact strength was increased clearly. The balanced mechanical properties between stiffness and toughness were achieved after compression foaming.     

Aramid fiber reinforced EPDM microcellular foams: Influence of the aramid fiber content on rheological behavior,mechanical properties,thermal properties,and cellular structure

In this paper, aramid fiber (AF)/ethylene-propylene-diene monomer (EPDM) microcellular foams added with different content of AF are prepared by the supercritical foaming method. The effect of the AF content on the rheological behavior, mechanical properties, thermal properties and cellular structure of the AF/EPDM microcellular foams has been systematically studied. The research illustrates that compared with pure EPDM, the AF/EPDM matrix has greater viscosity and modulus, which is conducive to reduce the cell size and increase its density. And the thermal stability of EPDM foams is improved with the addition of aramid fiber. Meanwhile, when the content of AF is added to 1 wt%, the AF/EPDM microcellular foam exhibits a relatively low thermal diffusion coefficient and apparent density with the thermal conductivity to 0.06 W/mK. When the AF is added to 5 wt%, the tensile strength of the AF/EPDM microcellular foam increases to 1.95 MPa, which is improved by 47% compared with that of the pure EPDM foam. Furthermore, when the compressive strain reaches to 50%, the compressive strength of the AF/EPDM microcellular foam is 0.48 MPa, improved by 296% compared with that of the pure EPDM foam.