脉冲电镀最佳参数之探索和优化

本文利用正交实验法对脉冲电镀各控制参数进行试验,对影响分散能力、镀层可靠性及外观质量的各种因素进行探讨,寻找影响外观质量的显著因子并加以控制,同时进一步优化脉冲电镀的工艺参数。     

Experimental investigation on chilled cast iron tappet manufacturing processes parameters

Chilled cast iron tappet has a tendency microstructure of white, mottled and gray iron. The exact composition and other casting parameters, like pouring temperature, inoculation and coating, need to be determined for achieving the desired thickness of the chilled layer. Chilled cast iron finds applications in areas where improved hardness and wear resistance are required. Mottled cast iron has very poor machinability and high brittleness due to the presence of secondary cementite. These constitute the limitations for its use. The influence of inoculation, pouring temperature, coating thickness and chill plate on chilled depth was investigated. Taguchi design-of-experiments (DOE) are used for generating an optimal set of casting parameters to obtain a satisfactory chilled depth. Analysis of the effects of all the parameters on chilled depth has been carried out through a microstructure study.     

紧固件稳健性设计对动力总成悬置强度影响

在动力总成悬置的开发过程中,悬置支架分析计算满足设计要求,但台架和路试中却出现断裂的情况时有发生,紧固件是影响其计算精度的重要因素之一.通过有限元法研究紧固件安装顺序对发动机悬置仿真精度的影响;通过六西格玛方法研究紧固件的稳健性设计对发动机悬置仿真精度的影响;基于所得出的结论对悬置支架进行方案优化,并对优化后的结果进行仿真和试验验证,结果表明在发动机悬置的设计中夹紧力对仿真精度有重要影响.对采用六西格玛设计的最小紧固件加紧力进行仿真计算是一种最稳健的设计.     

DOE试验设计在选矿工艺参数优化中的应用

针对某公司铁精矿全铁稳定率差的问题,采用DOE试验设计对选矿工艺参数进行优化,以达到考核目标值。通过DOE试验设计方法,确定了各关键因子的调整范围,在此范围内,精矿品位可达到要求值,精矿全铁稳定率可控制在规格范围内。     

工艺参数对注塑制品沉降斑的影响分析及优化

采用最大沉降斑指数表征注塑制品的沉降斑,结合CAE和Taguch i DOE技术研究了工艺参数对(丙烯腈/丁二烯/苯乙烯)共聚物、高密度聚乙烯、聚丙烯注塑制品沉降斑的影响。对实验结果进行方差分析,估计选用3种不同形态的材料时各个工艺参数对制品最大沉降斑指数的影响度,同时对工艺参数进行优化并通过实验验证使制品的最大沉降斑指数降低。     

Evaluation of pipe whip impacts on neighboring piping and walls of the Ignalina Nuclear Power Plant

Stress corrosion cracks have been discovered in Group Distribution Headers (GDH) at the Ignalina and Chernobyl Nuclear Power Plants. This increases the probability that a guillotine pipe break can occur that creates a whipping pipe (GDH) with the potential to damage surrounding structures—i.e. adjacent GDH and its attached piping or adjacent reinforced concrete compartment wall. The GDH is the most important component for reactor safety in case of an accident. Emergency Core Cooling System (ECCS) piping is connected to the GDH piping such that, during an accident, coolant passes from the ECSS into the GDH.Presented in this paper is the transient analysis of a Group Distribution Header following a guillotine break at the blind end of the header. Using a very conservative force loading function, the transient response of a whipping RBMK-1500 GDH along with neighboring concrete walls and pipelines is obtained using finite element methodology.The results of the study, assuming that the impacted GDH does not suffer stress corrosion cracking, indicate that the structural integrity of the compartment should be maintained and failure should not propagate from GDH to GDH.     

薄膜沉积法制作菲涅耳透镜

衍射光学元件在国防、生产及科研等领域起着为越重要的作用。衍射光学元件的制作技术主要包括激光或电子束直写、反应离子刻蚀、离子束铣及薄膜沉积。薄膜沉积法具有精确控制台阶高度及台阶表面较光滑的优点。使用薄膜沉积法制作１６阶菲涅耳透镜,用它代替常规的光学透镜可实现系统的轻量化、小型化、增加系统设计的自由度,屯菲涅耳透镜的衍射效率并分析产生误差的原因。     

焊膏印刷工艺参数的选择与优化

表面贴装工艺流程的关键工序之一就是焊膏印刷,其工艺控制的好坏直接影响着装配的线路板的质量。通过对印刷工艺参数的分析,利用试验设计的方法来找出关键工艺参数,并加以优化设定,从而为控制工序参数奠定基础。     

Design of Computer Experiments for Metamodel Generation

We review the use of statistical design and analysis of computer experiments (DACE) for the generation of parsimonious, surrogate models, also known as metamodels. Such metamodels are used to replace cpu- or memory-intensive, discretized approximations that often arise in MEMS and MOEMS. Emphasis is placed on optimal designs.