空间相机中与大口径透镜有关的结构设计分析

某空间相机镜头在光学设计时，因透过率、吸收率等原因，为了满足光学系统要求，经过各方面平衡后，其中有一片透镜比正常径厚比设计的偏薄些。在镜头总体结构设计时，单独对该镜片及与之相配的结构件进行了有限元分析和实验检测，发现不同的结构形式对镜片面形影响不同。为了解决这一问题，在实验中进行了探讨，以保证整个相机系统满足空间相机的实用要求。     

面天线检测数据处理方法的探讨

对面天线检测数据处理方法作了一些有益的探讨。从获取被测物的三维坐标后到获取真正有用的信息这一过程需要经过坐标转换和表面误差计算两个步骤 ,其中坐标转换是关键。在坐标转换方面 ,文中提出了曲面自由拟合、公共点转换和CAD面型转换三种方法 ,阐述了这些方法的数学模型 ,并且用实测数据进行了验证计算。理论分析和实际计算两方面显示 :CAD面型转换法既不需要天线的曲面方程 ,也不需要有已知的公共点 ,结果准确、可靠 ,是一种理想的方法 ;如果没有天线的CAD面型 ,但却存在公共点时 ,公共点转换法也是较理想的方法 ,其结果与给定的公共点误差有关 ;如果既没有天线的CAD面型又无公共点或公共点误差很大时 ,只能采用曲面自由拟合法 ,该法准确度最高 ,但容易使天线面型产生错位现象     

表面粗糙度参数的计算方法

介绍了表面粗糙度参数的计算方法，并用ＱｕｉｃｋＢＡＳＩＣ语文编程实现。     

Topological defects and highest energy cosmic and gamma rays

In this paper we review the hypothesis that a substantial part of the cosmic ray flux observed above about 10¹⁹ eV may be produced by decaying or annihilating topological defects left over from phase transitions in the early universe at grand unification energy scales ( 10¹⁶ GeV). Possible signatures of cosmic ray producing defect models are discussed which could be tested experimentally in the near future. We thereby focus on model independent universal spectral properties of the predicted particle fluxes.     

Machining of SiC ceramic matrix composites: A review

Continuous fiber reinforced SiC ceramic matrix composites (FRCMCs-SiC) are currently the preferred material for hot section components, safety–critical components and braking components (in the aerospace, energy, transportation) with high value, and have triggered the demand for machining. However, the high brittleness, anisotropy, and heterogeneity of materials bring great challenges to machining, due to high mechanical and thermal loads, severe tool wear, and poor machining quality. With the increasing demand of FRCMCs-SiC parts, high-quality and high-efficient machining has become a hot issue. This review paper provides a detailed literature survey on the machining of FRCMCs-SiC. The material removal mechanism, defect form, and interfacial mechanical properties of FRCMCs-SiC were summarized. The machining processes of FRCMCs-SiC were introduced, and their respective advantages and disadvantages were compared. Given the low machinability (high hardness, high brittleness, anisotropy, and heterogeneity) of FRCMCs-SiC, preliminary experiments have proved that ultrasonic-assisted machining and laser-assisted machining have shown unique advantages in reducing force and tool wear, improving machining quality and machining efficiency. The machined surface integrity was discussed, the influence of process parameters on the machined surface quality was analyzed, and the machining defects of FRCMCs-SiC were summarized. But for FRCMCs-SiC, the existing quantitative evaluation of the machined surface integrity was weak and unsystematic.     

基于断口分析的钛合金轮内部缺陷损伤容限

为进行某轮损伤容限设计,开展了裂纹扩展断口分析和仿真分析研究。由断口分析可知:疲劳源为一处内部自然缺陷;依据疲劳辉纹确定了裂纹扩展速率;在裂纹长度为2 mm附近,裂纹扩展速率明显增大,为第一、第二加载阶段转换区域;裂纹稳定扩展区裂纹长度与裂纹扩展速率呈双对数线性关系;应用列表梯度法和Paris公式法反推了第二加载阶段的疲劳寿命,与该阶段实际循环次数的最大误差是163%。裂纹稳定扩展阶段裂纹扩展仿真值与断口反推值吻合;非稳定扩展阶段仿真值与断口反推值的最大误差为-215%;基于以上研究,合理确定了某离心轮内部裂纹表面扩展停机检测周期。该类轮非稳定、失稳扩展阶段寿命占内部裂纹表面扩展阶段寿命的比例达248%~357%,因此准确计算具有重要意义。     

空间相机中与大口径透镜有关的结构设计分析

某空间相机镜头在光学设计时,因透过率、吸收率等原因,为了满足光学系统要求,经过各方面平衡后,其中有一片透镜比正常径厚比设计的偏薄些。在镜头总体结构设计时,单独对该镜片及与之相配的结构件进行了有限元分析和实验检测,发现不同的结构形式对镜片面形影响不同。为了解决这一问题,在实验中进行了探讨,以保证整个相机系统满足空间相机的实用要求。     

考虑外圈局部缺陷的滚动轴承非线性动力特性

 建立了考虑滚动轴承外圈局部缺陷、非线性轴承力和径向游隙等非线性因素的滚动轴承系统动力学微分方程,并用Runge-Kutta-Felhberg算法对其求解。利用分岔图、Poincaré映射图、频谱图以及均方值、峰值因子、峭度等时域参数,分析了滚动轴承的响应、分岔和混沌等非线性动力特性。结果表明：考虑外圈局部缺陷的滚动轴承系统存在多种周期、拟周期和混沌响应;滚动轴承系统进入混沌的主要途径是倍周期分叉;峰值因子比率在中、低速,峭度比率在低速时可以很好地识别外圈局部缺陷。均方值比率除了在与轴承动力特性有关的个别转速外,可以在较大的转速范围识别外圈局部缺陷。     

Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding

Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication（MQL）, and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm³, respectively. The specific grinding energy significantly decreased to 32.7 J/mm³ in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%,respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%,and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS₂, carbon nanotube（CNT）, and ZrO₂ nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS₂ nanoparticle was only 32.7 J/mm³, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS₂ nanoparticle, which indicated its remarkable lubrication effects. Furthermore,the role of MoS₂ particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS₂ volume concentrations of 1%, 2%, and 3% were used.Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS₂ nanoparticle volume concentration increased.Satisfactory grinding surface lubrication effects were obtained with 2% MoS₂ nanoparticle volume concentration.     

A100钢外螺纹椭圆超声滚压强化试验研究

A100钢有较高的疲劳抗力和显著的减重效果.在航空工业中,飞机起落架主要承力件正逐步采用A100钢,且主要承力件多采用螺纹联接.为了提高螺纹疲劳寿命,提出了超声振动滚压强化工艺方法,设计了外螺纹超声滚压强化装置,进行了螺纹超声滚压强化前后性能对比试验.利用X射线分析仪、维式硬度计、粗糙度仪和疲劳试验机,分别测量了螺纹超声滚压强化前后的残余应力、维氏硬度、表面粗糙度以及疲劳寿命.结果表明,超声滚压强化后牙底残余应力提高了70％,显微硬度提高了14％,粗糙度降低了51％,600MPa应力条件下寿命提高了5倍.