高速硬车削淬火钢的实验研究

通过改变高速车削淬火钢（Cr12）的切削用量，对切削力、切削温度、加工表面质量等进行了研究，结果表明合理选择切削用量，高速硬车削淬火钢可显著提高生产率及加工表面质量，并在一定程度上可取代磨削加工。     

进口刀盘圆环失效原因及改进

首先从材料力学角度分析了抚顺石化公司干法腈纶装置原进口切断刀盘圆环失效的原因 ,认为此种切断刀盘圆环系二维增强结构层压板 ,层间没有纤维增强 ,需要解决由二维增强向三维增强的过渡。给出了改进办法 ,寻求到三维增强的替代材料。同时介绍了机械加工测试及在线实验     

ERW直缝焊管内毛刺清除装置的发展

简述了ERW直缝焊管清除内毛刺的方法及设备构成;重点介绍了内毛刺清除装置尤其是刀架的发展进程,在使用过程中经常会发生的问题及消除方法;同时还指出了未来发展方向。     

螺纹加工自动退刀装置

为了解决高速车削螺纹时车刀退刀困难的一系列问题 ,经过技术论证 ,设计了螺纹自动退刀装置。本文详细介绍了该装置的设计参数 ,结构要点及制造要求。该装置不仅可用于车削螺纹 ,还可用于台阶轴的加工     

MasterCAM后置处理程序在SIEMENS系统中的应用

在研究MasterCAM后置处理程序格式的基础上,开发出适合SIEMENS数控系统的专用后置处理程序,解决了由MasterCAM生成的数控程序不能直接用于SIEMENS数控铣床系统加工的问题.     

Maskless writing of microfluidics: Rapid prototyping of 3D microfluidics using scratch on a polymer substrate

We present a new rapid prototyping method designed for simple fabrication of 3D microfluidics using a maskless direct writing technique on polymer substrates. The entire process is enabled by a commercial cutter plotter with 10 μm resolution precision and high speed. A CAD design of top and bottom microstructures is directly written on a polymer substrate using a cutter plotter after setting up the suitable force. The smallest channel width of 20 μm was obtained with the minimum force and 100 μm from the maximum. Also the written depth increased linearly with force from 30 to 130 μm. Several 3D microfluidic devices are demonstrated using a maskless writing technique. The entire fabrication process from CAD layout to a final 3D device can be completed in 30 min outside the clean room facilities.     

A numerical study of the effects of cutter runout on milling process geometry based on true tooth trajectory

Cutter runout is a common phenomenon affecting the cutting performances in milling operations. To date, most of the milling process models considering cutter runout were established based on the circular tooth path approximation, which brought errors into the runout estimation. In this paper, a new approach is presented for modelling the milling process geometry with cutter runout based on the true tooth trajectory of cutter in milling. The mathematical relationship between the trajectories generated by successive cutter teeth with runout is analysed. The milling process geometrical parameters, including the instantaneous undeformed chip thickness, the entry and exit angles of a cutting tooth, and the ideal peripheral machined workpiece surface roughness, are modelled according to the true tooth trajectories. Numerical method is used to solve the derived transcendental equations. A simulation study of the effects of cutter runout on milling process geometry is conducted using the models. It was found that the change of cutter radius for a tooth relative to its preceding one is the most important factor in evaluating the effects of cutter runout.     

Cutter mark cross method for improvement of contact stiffness by controlling distribution of real contact area

Contact surfaces do not make contact perfectly because such surfaces have a lot of asperities. The real contact area is much smaller than the nominal contact area, and the real contact areas has a non-uniform distribution because of the waviness in the contact surface. The contact stiffness is influenced not only by the deformation of the asperities, but also by the distribution of the real contact areas. In general, a contact surface with a uniform distribution of the real contact areas has greater contact stiffness. However, this requires a grinding finish and costs more than the cutting finish. In this study, a method for uniformly distributing the real contact areas easily, is proposed to improve the contact stiffness of a contact surface finished by cutting. The method is called the cutter mark cross (CMC) method. The allowable waviness in the CMC method is shown. In addition, the effect of the CMC method is investigated by experimentation. The results show that the real contact areas can be distributed uniformly using the CMC method. The horizontal and vertical contact stiffness can also be improved.     

基于VB的凸轮机构CAD动态图解系统开发

论述了直动平底从动件凸轮机构CAD/CAM系统的总体设计方案和各模块的主要功能,阐述了在AutoCAD2004的基础上,利用VB进行开发的原理和实现过程.通过实例验证表明,该软件界面友好,方便直观,既可用于工程实际,又可满足教学需要.     

汽车零件检具中T型刀加工的新工艺

探讨了在三轴联动的数控机床上利用T型刀来加工检具中负角度面的工艺。通过对实际生产中检具制造过程的介绍,分析了采用这种加工工艺路线时应注意的问题。