Investigation of electrode and hydrogen induced crack in welded joint of dissimilar steel

The welded joint of dissimilar heat-resisting steels 20Crl2MoV(F12)and 12 Cr2MoWVTiB(102)generally works around 600°C.In this paperthree kinds of ferritic electrodes are used for testing.They are R817 high-strength electrode(CrllMoVNi),R347 low-strength electrode(Cr2MoVWB)and newly-developed R507MoNb medium-strength electrode.The study on theinfluence of those three different electrodes on carbon migration,HIC and hy-drogen diffusion shows that medium-strength electrodes can well control thecarbon migration,and that the tendency to HIC in the joint formed by R817 issmaller than that by R347 instead.Considering the effect of weld metal transfor-mation on the restraint stress and hydrogen concentration of a joint,the hydro-gen distribution in the heat-affected zone(HAZ)is calculated by using finite ele-ment method(FEM)with stress and strain changing,and so the effect of thetransformation behaviour on HIC is revealed.In addition,newly-developedR507MoNb electrodes,tested the elevated-temperature property,oxidation re-sistance and creep rupture strength,have fulfilled the technical standards con-cerned and passed the examination of on-the-spot operation.     

OBSERVATION ON SPUTTERING SURFACE OF ALLOYS IN GLOW DISCHARGE

Glow discharge cathodic sputtering of alloys containing second phase precipitates or injectedoxide particles has been observed with energy dispersive X-ray spectrometer and scanningelectron microprobe.It was shown that the formation of cones during the sputtering in thesealloys is due to masking of the matrix by glow sputtering second phase precipitates or oxideparticles.At steady state,the density of cottes were found to be a function of the densities pre-cipitates or oxide particles in bulk alloy.In addition to the changes of local sputtering rate,theelectrostatic effect may play a role on the formation fo cones.     

AN EXPRESSION OF QUANTITATIVE PHASE ANALYSIS BY X-RAY WITHOUT RELATIVE CALIBRATION STANDARD

在一组能满足Zevin法要求的样品中,如果每个样品有一个含量为已知的相,可以导出X射线无标定量相分析新的表达式.已知含量的相可以是用别的方法测定的样品中的一个相,也可以是把一个已知重量的物相人为地混入样品中的外来物相.在新的表达式中,相的重量分数只与每个样品中各相的衍射强度和已知含量相的衍射强度间比值有关.这与Zevin法有所不同.在新的方法中不要求给出各个样品或者各个相的吸收系数,也不要求各个样品都在全同的实验条件下进行实验.但在Zevin法中,这两个条件都必须完全得到满足.实验证明了新方法的可靠性.     

MICROSTRUCTURE STUDY OF CONSTITUENT PHASES IN 2024 SERIES Al ALLOYS

X-ray microanalysis,convergent beam electron diffraction(CBD)and selected area electrondiffraction(SAD)studies on the structures and compositions of the constituent phases in2024 series Al alloys have been conducted.Partial substitution of alloying elements is found tooccur in all the constituent phases,which cause small deviations from the stoichiometric com-positions reported in these ternary compounds.The dominant phase is α-Al_(12)(FeMn)_3Si whichhas a body center cubic crystal structure with the Im■ space group and a=1.25 nm.The nextdominant phase is Cu_2FeAl_7 which has a primitive tetragonal crystal structure with theP4/mnc space group and a=0.6336 nm,c=1.487 nm.The minor phase is α'-Al_(12)Fe_3Si hav-ing α primitive cubic crystal structure with the Pm■ space group and α=1.27 nm.     

GRAIN SHAPE EFFECT IN SUPERPLASTIC DEFORMATION

The method controlling grain shape in TMT processing and the effect of grain shape on char-acteristic parameters in superplastic deformation were discussed.The accommodation velocityof grahl boundary sliding,which is the dominant mechanism in superplastic deformation,andthe contribution of each mechanism to the total strain,as influenced by grain shape,were ana-lyzed.Grain shape has been shown to be an essential structural factor for superplasticity.Thenan analysis was made about the effect of grain shape on the region transition strain rate sothat a new concept,critical aspect for superplasticity,was worked out.These predictions werecompared with the measured results in an Al-Zn-Mg alloy.     

单晶高温合金定向凝固过程中初生碳化物的上浮现象SCIEI

本文在一种抗热腐蚀单晶镍基高温合金平面及胞状液-固界面定向凝固条件下,发现了初生碳化物(TiC)的上浮现象并分析了其形成原因。     

纯铜动态再结晶的Monte Carlo法模拟

本文建立了一种基于能量判据的确定动态再结晶各个阶段临界应变的方法，并基于此种方法Monte Carlo(MC)法进行了纯铜动态再结晶的二维模拟，定量计算了变形引起的存储能与变形之间的关系，计算出了发生动态再结晶的临界应变。模拟结果表明，采用MC法可以揭示动态再结晶的形核生长过程与应变历史之间的关系。结合本文所建立的基于能量判据的确定动态再结晶各个阶段临界应变的方法，可以预测开始发生动态再结晶的临界变形条件。     

Cu基形状记忆合金干滑动磨损研究

对Cu基形状记忆合金CuZnAl进行了干滑动磨损,采用扫描电镜观察磨损表面及磨屑.结果表明,CuZnAl合金的磨损过程受塑性变形控制,粘着与转移磨损和剥离磨损是材料失重的两种主要机制.电镜薄膜拉伸时显微裂纹尖端发生了应力诱发马氏体相变.用显微裂纹钝化作用的马氏体择优取向机制和应力诱发马氏体相变机制阐述了这种软基体高变形能力材料的耐磨本质。     

SiCp/2024铝基复合材料的超塑性变形行为研究

对经过热处理和冷轧后的体积分数为17％，尺寸为3．5μm的SiC颗粒增强2024铝合金薄板在753－853K范围内进行了超塑性实验研究. 结果在813K时以10^-1/S的变形速率下获得了259％的最大延伸率，最大应力敏感系数为0．25复合材料的变形激活能值在753－793K范围内为144kJ/mol，在813－853K内为202kJ/mol，接近纯铝的晶格扩散激活能值142kJ/mol。复合材料的变形机制主要为基体晶粒滑动机制。