Modeling of laser keyhole welding: Part I. mathematical modeling,numerical methodology,role of recoil pressure,multiple reflections,and free surface evolution

A three-dimensional laser-keyhole welding model is developed, featuring the self-consistent evolution of the liquid/vapor (L/V) interface together with full simulation of fluid flow and heat transfer. Important interfacial phenomena, such as free surface evolution, evaporation, kinetic Knudsen layer, homogeneous boiling, and multiple reflections, are considered and applied to the model. The level set approach is adopted to incorporate the L/V interface boundary conditions in the Navier-Stokes equation and energy equation. Both thermocapillary force and recoil pressure, which are the major driving forces for the melt flow, are incorporated in the formulation. For melting and solidification processes at the solid/liquid (S/L) interface, the mixture continuum model has been employed. The article consists of two parts. This article (Part I) presents the model formulation and discusses the effects of evaporation, free surface evolution, and multiple reflections on a steady molten pool to demonstrate the relevance of these interfacial phenomena. The results of the full keyhole simulation and the experimental verification will be provided in the companion article (Part II).     

A fine-grain architecture for relational database aggregationoperations

The design and simulation of a bit-sliced processor for relational database aggregation functions, are discussed. The processor, which addresses an important, computationally expensive problem in database computers, takes two tuples as input (one bit at a time) and returns two bits as output every clock cycle. A larger aggregation unit uses a number of identical slice processors, connected according to odd-even network topology, to achieve improved performance on a parallel pipelined processor. The data processing time is completely overlapped with the input and output of data to and from the unit. The design is independent of the tuple size, and since a bit-serial computation is used, the system requires limited interconnection     

Computational complexity of sorting and joining relations withduplicates

It is shown that the existence of duplicate values in some attribute columns has a significant impact on the computational complexity of the sorting and joining operations. This is especially true when the number of distinct tuple values is a small fraction of the total number of tuples. The authors characterize a multirelation M (n, L) by its cardinality n and the number of distinct elements L it contains. Under this characterization, the worst time complexity of sorting such a multirelation with binary comparisons as basic operations is investigated. Upper and lower bounds on the number of three-branch comparisons needed to sort such a multirelation are established. Thereafter, the methodology used to study the complexity of sorting is applied to the natural join operation. It is shown that the existence of duplicate values in the join attribute columns can be exploited to reduce the computational complexity of the natural join operation     

A novel technique for fabrication of metallic structures on polyimide by selective electroless copper plating using ion implantation

The successful use of palladium ion implantation into polyimide to seed an electroless plated film of copper on the polyimide surface is reported. Polyimide (Hitachi PIX 3400) was implanted with palladium ions to doses of 1.5 × 10¹⁵ − 1.2 × 10¹⁷ ions cm⁻² using a MEVVA ion implanter. The implanted ions acted as sites for nucleation of copper film. A copper film was then deposited on implanted polyimide using a commercial electroless plating solution. The ion energy was kept low enough to facilitate a low critical ‘seed’ threshold dose that was measured to be 3.6× 10¹⁶ Pd ions cm⁻². Test patterns were made using polyimide to study the adaptability of this technique to form thick structures. Plated films were studied with optical microscopy, Rutherford Backscattering Spectrometry (RBS) and Profilometry. The adhesion of films was qualitatively assessed by a ‘scotch tape test’. The film growth (thickness) was observed to be linear with plating time. A higher implantation dose led to greater plating rates. The adhesion was found to improve with increasing dose.     

Modeling energy and agriculture interactions—I: A rural energy systems model

Since many of the factors related to rural energy systems are gradually being quantified, there is a need to construct a model that integrates a number of these factors simultaneously in a consistent framework. Therefore, a general linear programming model is developed to capture energy and agricultural interactions existing in the rural areas of developing countries. Energy used for agriculture includes fertilizers, irrigation, and mechanization. Several technological choices of each of the above are considered and so are several crop commodities, several types of livestock, and farmers of different income groups along with their assets, i.e. land holdings, livestock, etc. The by-products of agriculture, i.e. biomass, such as crop residues, animal dung, wood, etc., can be used to generate energy. On the demand side the use of them for feed, fuel, and fertilizer must be considered. Thus, the household sector (which is the largest user of noncommercial energy), as well as the rural industries sector, is intimately related to the agriculture sector. Twelve different energy sources and several conversion technologies, such as biogas, charcoal kilns, alcohol distilleries, etc., are considered. The model is applicable to low-income, biomass-scarce developing countries. However, different types of countries will require different approximations, and their needs for detailing some aspects or other may vary. The model is suitable for policy purposes because it considers several income groups separately and considers how different changes affect each of them.     

Origin of visible photoluminescence from porous silicon as studied by Raman spectroscopy

In this paper we discuss the different models proposed to explain the visible luminescence in porous silicon (PS). We review our recent photoluminescence and Raman studies on PS as a function of different preparation conditions and isochronal thermal annealing. Our results can be explained by a hybrid model which incorporates both nanostructures for quantum confinement and silicon complexes (such as SiH _x and siloxene) and defects at Si/SiO₂ interfaces as luminescent centres.     

Effect of Li+ ions on structure,properties, and actuation of cellulose electro‐active paper actuator

We have reported an electro‐active paper actuator from regenerated cellulose. After dissolving cellulose fibers with a solution of lithium chloride in N,N‐dimethylacetamide, cellulose was regenerated by combining distillation of cellulose solution along with washing with the mixture of deionized water, isopropyl alcohol, and running water. However, the effect of Li⁺ ions on structure, properties, and the actuation behavior of the actuator was not studied. This article describes the changes in these parameters when the Li⁺ ions are removed by subjecting it to different running water exposure time. The structure and properties of cellulose electro‐active paper and its actuation behavior were studied. As Li⁺ ions content reduced from 4354.17 to 10.26 ppm by increasing the exposure time of running water, crystallinity, Young's modulus, and bending displacement decreased. Details about the investigation have been explained. This elimination of ions is important to increase the piezoelectric effect in EAPap by decreasing the ion migration effect. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Component fatty acids of Cladosporium herbarum fat

Cladosporium herbarum grown as a surface culture in a chemically defined medium of sucrose and inorganic salts gave a high yield of fat (29.2%). The component acids of this fat have been found to be palmitic (34.2%); oleic (15.9%); linoleic (34.2%) and linolenic (15.7%). The combined proportion of linoleic and linolenic acids being about 50 per cent, the fat will be of great value for the manufacture of oil-modified resins as the films produced by such resins do not become yellow with age.     

Quantification of response time in poly(vinyl alcohol)–metal complex thermochromic polymeric systems

Thermochromic poly(vinyl alcohol) (PVA)‐based material was synthesized and an extensive study of its thermochromic behavior with respect to response time was carried out. It was observed that it is possible to manipulate the response time by keeping control over chemical and physical parameters. The response time, which is the most important property of a smart material, has in this case been found to be very much influenced by rate of heat transfer into the material. Different compositions of the thermochromic material and their corresponding response time with respect to rate of heat transfer were studied and correlated. First, a theoretical equation was derived and later on it was experimentally verified to quantify the response time in PVA–metal complex‐based thermochromic systems. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4832–4834, 2006