Knowledge-Based Virtual Modeling and Simulation of Manufacturing Processes for Industry 4.0

Abstract

Industry 4.0 aims at providing a digital representation of a production landscape, but the challenges in building, maintaining, optimizing, and evolving digital models in inter-organizational production chains have not been identified yet in a systematic manner. In this paper, various Industry 4.0 research and technical challenges are addressed, and their present scenario is discussed. Moreover, in this article, the novel concept of developing experience-based virtual models of engineering entities, process, and the factory is presented. These models of production units, processes, and procedures are accomplished by virtual engineering object (VEO), virtual engineering process (VEP), and virtual engineering factory (VEF), using the knowledge representation technique of Decisional DNA. This blend of the virtual and physical domains permits monitoring of systems and analysis of data to foresee problems before they occur, develop new opportunities, prevent downtime, and even plan for the future by using simulations. Furthermore, the proposed virtual model concept not only has the capability of Query Processing and Data Integration for Industrial Data but also real-time visualization of data stream processing.     

Effect of Thin Film Thicknesses and Materials on the Response of RTDs and Microthermocouples

Fabrication and thermal characterization of a resistance temperature detector (RTD) heater and microthermocouples (MTs) on silicon substrates have been reported in this paper. The influence of film thickness and nickel-gold (Au) electroplating on RTD on its steady-state temperature with respect to its steady-state electrical power input and resistance is studied. Further, the thermal effects of multiple thermocouples in a thermopile as well as the effects of Au layers in the contact pads of the thermopiles on their open-circuit Seebeck voltage are studied. Therein lies the novelty of this paper. The in situ operating relationships for the RTD heater and the MT are provided     

Mixed formulation of nonlinear beam on foundation elements

This paper presents an inelastic element for the analysis of beams on foundations. The element is derived from a two-field mixed formulation with independent approximation of forces and displacements. The state determination algorithm for the implementation of the element in a general purpose nonlinear finite element analysis program is presented and its stability characteristics are discussed. Numerical studies are performed to compare the model with the classical displacement formulation. The studies confirm the superiority of the proposed model in describing the inelastic behavior of beams on foundations.     

Pad effects on material-removal rate in chemical-mechanical planarization

The role of a porous pad in controlling material-removal rate (MRR) during the chemical-mechanical planarization (CMP) process has been studied numerically. The numerical results are used to develop a phenomenological model that correlates the forces on each individual abrasive particle to the applied nominal pressure. The model provides a physical explanation for the experimentally observed domains of pressure-dependent MRR, where the pad deformation controls the load sharing between active-abrasive particles and direct pad-wafer contact. The predicted correlations between MRR and slurry characteristics, i.e., particle size and concentration, are in agreement with experimentally measured trends reported by Ouma¹ and Izumitani.²     

A study of neutron and gamma radiation effects on transmission of various types of glasses, optical coatings, cemented optics and fiber

A study of radiation effects on various types of glasses, dielectric optical coatings, cemented optics and fiber was undertaken with a view to select them for extreme radiation environments. Samples were exposed to different radiation doses in the Pakistan Research Reactor-I (PARR-I) for neutron and Cobalt 60 source for gamma irradiation. Transmissions were measured before and after irradiation. The dielectric coatings were subjected to additional tests (adhesion, abrasion and humidity, etc.) as per MIL-M-13508C and MIL-C-675C. All 15 glasses studied showed varying amounts of transmission loss as expected, with negligible degradation for three types. Recovery of transmissions with time/ageing was also studied, with more or less complete recovery with temperature annealing. A faster bleaching of darkened/brown glasses was achieved by using UV lamps or UV laser. The dielectric coatings (HR, AR) and one of the two commercial optical cements showed excellent resistance to neutrons and gamma radiations, and could be good candidates for the fabrication and utilization of optical components in extreme radiation environments. The data allowed several Chinese glasses to be studied for the first time.     

Visual tracking using convolutional features with sparse coding

Artificial Intelligence Review - Visual object tracking has become one of the most active research topics in computer vision, and it has been applied in several commercial...     

A dynamic variability management approach working with agile product line engineering practices for reusing features

The Journal of Supercomputing - Agile software development (ASD) and software product line (SPL) have shown significant benefits for software engineering processes and practices. Although both...     

Ambient‐cured polyesteramide‐based anticorrosive coatings from linseed oil—A sustainable resource

Ambient‐cured polyesteramide (APEA) coating resin synthesized from dihydroxy fatty amide obtained from linseed oil, a sustainable resource, and poly(styrene‐co‐maleic anhydride), a bifunctional acid component, was found to exhibit improved physicomechanical and anticorrosive properties. The structural elucidation of APEA resin has been carried out by FTIR, ¹H‐NMR, and ¹³C‐NMR spectroscopies. The physicomechanical and chemical resistance properties were investigated by standard methods. The corrosion resistance performance was evaluated in acid, alkali, and organic solvent. The thermal behavior was studied by TGA technique. A comparative study of these properties of APEA with reported baked polyesteramide (PEA) coatings was carried out. A remarkable improvement in the drying property of APEA was observed. The APEA coatings also showed improved physicomechanical and anticorrosive properties as compared to the baked PEA coatings. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1818–1824, 2005     

Silhouette-based human action recognition using SAX-Shapes

Human action recognition is an important problem in Computer Vision. Although most of the existing solutions provide good accuracy results, the methods are often overly complex and computationally expensive, hindering practical applications. In this regard, we introduce the combination of time-series representation for the silhouette and Symbolic Aggregate approXimation (SAX), which we refer to as SAX-Shapes, to address the problem of human action recognition. Given an action sequence, the extracted silhouettes of an actor from every frame are transformed into time series. Each of these time series is then efficiently converted into the symbolic vector: SAX. The set of all these SAX vectors (SAX-Shape) represents the action. We propose a rotation invariant distance function to be used by a random forest algorithm to perform the human action recognition. Requiring only silhouettes of actors, the proposed method is validated on two public datasets. It has an accuracy comparable to the related works and it performs well even in varying rotation.