Chemical composition and bond structure of carbon-nitride films deposited by CH4/N2 dielectric barrier discharge

Carbon nitride films have been deposited by dielectric barrier discharge with a CH₄/N₂ gas mixture at different conditions. Fourier Transform Infrared (FTIR) spectroscopy, X-ray photo electron spectroscopy (XPS), Raman spectroscopy, Atomic force microscopy (AFM) and ellipsometry were used to systematically study chemical composition, bond structure and surface morphology of deposited films. Various bonds between carbon, nitrogen, hydrogen, and also oxygen were observed.     

Microstructure and properties of flame sprayed tungsten carbide coatings

This article reports on feasibility experiments carried out with oxy-acetylene spray system with various oxygen to fuel ratios using two different tungsten carbide powders and powder feeding methods, to evaluate the newly developed fused WC, synthesised by transferred arc thermal plasma method. Transferred arc thermal plasma method is more economical and less energy intensive than the conventional arc method and results in a fused carbide powder with higher hardness. The microstructure and phase composition of powders and coatings were analysed by optical and scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. Carbon content of the powders and coatings were determined to study the decarburisation of the material during spraying process. Coatings were also characterised by their hardness and abrasive wear. The effects of metallurgical transformation and phase content are related to wear performance. The results demonstrate that the powders exhibit various degree of phase transformation during the spray process depending on the type of powder, powder feeding and spray parameters. The carbon loss during the spray process in excess of 45% resulted in reduced hardness and wear resistance of the coatings. Coatings with high amount of WC and W₂C along with FeW₃C showed higher wear resistance. Thus, coatings of high wear resistance can be produced using fused tungsten carbide powder with WC and W₂C phases, which can be economically synthesised by thermal plasma transferred arc method.     

NodeWiz: Fault-tolerant grid information service

Large scale grid computing systems may provide multitudinous services, from different providers, whose quality of service will vary. Moreover, services are deployed and undeployed in the grid with no central coordination. Thus, to find out the most suitable service to fulfill their needs, or to find the most suitable set of resources on which to deploy their services, grid users must resort to a Grid Information Service (GIS). This service allows users to submit rich queries that are normally composed of multiple attributes and range operations. The ability to efficiently execute complex searches in a scalable and reliable way is a key challenge for current GIS designs. Scalability issues are normally dealt with by using peer-to-peer technologies. However, the more reliable peer-to-peer approaches do not cater for rich queries in a natural way. On the other hand, approaches that can easily support these rich queries are less robust in the presence of failures. In this paper we present the design of NodeWiz, a GIS that allows multi-attribute range queries to be performed efficiently in a distributed manner, while maintaining load balance and resilience to failures.     

Uncertainty propagation in puff-based dispersion models using polynomial chaos

Atmospheric dispersion is a complex nonlinear physical process with numerous uncertainties in model parameters, inputs, source parameters, initial and boundary conditions. Accurate propagation of these uncertainties through the dispersion models is crucial for a reliable prediction of the probability distribution of the states and assessment of risk. A simple three-dimensional Gaussian puff-based dispersion model is used as a test case to study the effect of uncertainties in the model parameters and initial conditions on the output concentration. A polynomial chaos based approach is used to numerically investigate the evolution of the model output uncertainties due to initial condition and parametric uncertainties. The polynomial chaos solution is found to be an accurate approximation to ground truth, established by Monte Carlo simulation, while offering an efficient computational approach for large nonlinear systems with a relatively small number of uncertainties.     

A Comparison of Pellet Quality from Straight-grate and Grate-kiln Furnaces

Both straight-grate and grate-kiln furnaces have been accepted in the iron ore industry. Both are considered to be roughly equal when comparing overall costs and expenses versus the final product production rate. However, the product quality of these two systems is not equal. This is shown by critically examining the dust generation of pellets from several facilities. The dustiness of pellets is associated with overall pellet strength, and is an important quality measure of fired pellets on its own. A clear distinction between the dustiness of grate-kiln and straight-grate fired pellets is established. We conclude that grate-kiln-cooler systems provide superior pellet quality, but at the cost of some pellet production rate.     

Effect of temperature on raw whole milk density and its potential impact on milk payment in the dairy industry

The objective of this study was to determine the effect of temperature on whole milk density measured at four different temperatures: 5, 10, 15, and 20 °C. A total of ninety-three individual milk samples were collected from morning milking of thirty-two Holstein Friesian dairy cows, of national average genetic merit, once every two weeks over a period of 4 weeks and were assessed by Fourier transform infrared spectroscopy for milk composition analysis. Density of the milk was evaluated using two different analytical methods: a portable density meter DMA35 and a standard desktop model DMA4500M (Anton Paar GmbH, UK). Milk density was analysed with a linear mixed model with the fixed effects of sampling period, temperature and analysis method; triple interaction of sampling period x analysis method x temperature; and the random effect of cow to account for repeated measures. The effect of temperature on milk density (ρ) was also evaluated including temperature (t) as covariate with linear and quadratic effects within each analytic method. The regression equation describing the curvature and density–temperature relationship for the DMA35 instrument was ρ = 1.0338−0.00017T−0.0000122T² (R² = 0.64), while it was ρ = 1.0334 + 0.000057T−0.00001T² (R² = 0.61) for DMA4500 instrument. The mean density determined with DMA4500 at 5 °C was 1.0334 g cm⁻³, with corresponding figures of 1.0330, 1.0320 and 1.0305 g cm⁻³ at 10, 15 and 20 °C, respectively. The milk density values obtained in this study at specific temperatures will help to address any bias in weight–volume calculations and thus may also improve the financial and operational control for the dairy processors in Ireland and internationally.     

Modeling liquid water transport in gas diffusion layers by topologically equivalent pore network

A topologically equivalent pore network (TEPN) model is developed for the first time to extract pore networks directly from gas diffusion layer (GDL) microstructures and thus account for all structural features of a GDL material. A generic framework of TEPN modeling is presented to design GDL structures that enable improved water management. With TEPNs used as input to a two-phase flow simulator, constitutive relations and steady-state liquid saturation profiles for carbon paper and carbon cloth are obtained and reported in this work. The results indicate a strong influence of the GDL morphology on water transport characteristics, which helps unravel the structure-performance relationship for GDLs.     

Three dimensional modeling and finite element simulation of a generic end mill

The geometry of cutting flutes and the surfaces of end mills is one of the crucial parameters affecting the quality of the machining in the case of end milling. These are usually represented by two-dimensional models. This paper describes in detail the methodology to model the geometry of a flat end mill in terms of three-dimensional parameters. The geometric definition of the end mill is developed in terms of surface patches; flutes as helicoidal surfaces, the shank as a surface of revolution and the blending surfaces as bicubic Bezier and biparametric sweep surfaces. The proposed model defines the end mill in terms of three-dimensional rotational angles rather than the conventional two dimensional angles. To validate the methodology, the flat end milling cutter is directly rendered in OpenGL environment in terms of three-dimensional parameters. Further, an interface is developed that directly pulls the proposed three-dimensional model defined with the help of parametric equations into a commercial CAD modeling environment. This facilitates a wide range of downstream technological applications. The modeled tool is used for finite element simulations to study the cutting flutes under static and transient dynamic load conditions. The results of stress distribution (von mises stress), translational displacement and deformation are presented for static and transient dynamic analysis for the end mill cutter flute and its body. The method described in this paper offers a simple and intuitive way of generating high-quality end mill models for use in machining process simulations. It can be easily extended to generate other tools without relying on analytical or numerical formulations.     

Optimal monolithic configuration for heat integrated ethanol steam reformer

A design concept for optimal design of monolith catalyst is presented through modeling of transport–kinetic interactions in a monolith catalyst. We argue that reactors employing monolithic catalysts should be based on its optimal choice of geometry. In line with that argument, we present a thorough analysis of the geometrical parameters influencing the performance of non-isothermal reactor operation. In this study, an optimal monolith configuration is estimated to be a combination (d_h, t_w) of (0.9 mm, 0.2 mm) for a compact ethanol reformer to produce hydrogen for portable applications where maximum volumetric reactor activity exists. A three-dimensional modeling framework is developed for the resulting optimal monolithic catalyst design that couples the reforming section with a suitable heat source in a recuperative way. As a result, greater ethanol conversion is obtained from the monolith channels near the periphery of the block. The coupling with combustion could predict the formation of cold and hot spots inside the reactor, their nature being dependent on the flow configuration. Further, the effect of altering the feed inlet operating conditions over the variation of ethanol conversion and temperature inside the reactor is also analyzed. The increase in reforming inlet velocity decreases the outlet conversion and shifts the cold spot, forward and deeper in co-flow configuration. The decreasing inlet feed temperature enhances the transfer of heat, eliminating the cold spot.