Strategic advantages of interoperability for global manufacturing using CNC technology

In the domain of manufacturing, computer numerically controllers (CNC) technology is a major contributor to the production capacity of the enterprises. The advances in CNC technology coupled with enhancements in computing systems have provided the basis to re-examine the way in which computer-aided systems (CAx) can be used to enable global manufacturing. Interoperability of the various components of the CAx chain is therefore a major prerequisite for manufacturing enterprises for becoming strategically agile and consequently globally competitive. Being interoperable, resources can be utilized interchangeably in a plug-and-produce manner. Over the last 8 years the eminence of a STEP standard for machining entitled STEP-NC (numerical control) has become a well-known vehicle for research to improve the level of information availability at the CNC machine tool. In this paper, the authors introduce the background to the evolution of CNC manufacturing over the last 50 years and the current standards available for programming. A review of the literature in interoperable CNC manufacturing is then provided relating to milling, turn–mill and other NC processes. The major part of the paper provides a strategic view of how interoperability can be implemented across the CAx chain with a range of standards used to regulate the flow of information. Finally, the paper outlines the advantages and major issues for future developments in interoperability, identifying future key requirements and limiting factors.     

Ethanol and lactic acid production using sap squeezed from old oil palm trunks felled for replanting

Old oil palm trunks that had been felled for replanting were found to contain large quantities of high glucose content sap. Notably, the sap in the inner part of the trunk accounted for more than 80% of the whole trunk weight. The glucose concentration of the sap from the inner part was 85.2 g/L and decreased towards the outer part. Other sugars found in relatively low concentrations were sucrose, fructose, galactose, xylose, and rhamnose. In addition, oil palm sap was found to be rich in various kinds of amino acids, organic acids, minerals and vitamins. Based on these findings, we fermented the sap to produce ethanol using the sake brewing yeast strain, Saccharomyces cerevisiae Kyokai no.7. Ethanol was produced from the sap without the addition of nutrients, at a comparable rate and yield to the reference fermentation on YPD medium with glucose as a carbon source. Likewise, we produced lactic acid, a promising material for bio-plastics, poly-lactate, from the sap using the homolactic acid bacterium Lactobacillus lactis ATCC19435. We confirmed that sugars contained in the sap were readily converted to lactic acid with almost the same efficiency as the reference fermentation on MSR medium with glucose as a substrate. These results indicate that oil palm trunks felled for replanting are a significant resource for the production of fuel ethanol and lactic acid in palm oil-producing countries such as Malaysia and Indonesia.     

Effect of pre‐germination time of brown rice on serum cholesterol levels of hypercholesterolaemic rats

BACKGROUND: Brown rice is unpolished rice with immeasurable benefits for human health. Brown rice (BR) and pre‐germinated brown rice (PGBR) are known to contain various functional compounds such as γ‐oryzanol, dietary fibre and γ‐aminobutyric acid (GABA). In the present study, the experimental diets containing BR and PGBR (24, 48 h pre‐germination) were used to investigate the influence of pre‐germination time of brown rice on blood cholesterol in Sprague–Dawley male rats. RESULTS: Hypercholesterolaemia and elevation of LDL‐cholesterol were successfully ameliorated by the experimental diets containing BR and PGBR (24 and 48 h pre‐germination). As compared to the control sample, the pre‐germination time had a significant (P < 0.05) effect on blood cholesterol of Sprague–Dawley male rats. It was also found that the significantly (P < 0.05) better effect on lipid profile of hypercholesterolaemic rats was observed by prolonging the pre‐germination time. As compared to non‐germinated brown rice, the germinated brown rice showed the higher cardio‐protective effect on hypercholesterolaemic Sprague–Dawley male rats. CONCLUSION: The present study suggests that the changes of blood cholesterol can be mainly modulated by using the PGBR rather than BR. The prolonging of pre‐germination time led to an increase in the bioactive components, thereby providing a more efficient functional diet affecting the high blood cholesterol. This study suggests that PGBR can be used instead of BR and polished rice in the human diet. Copyright © 2009 Society of Chemical Industry     

Organic–inorganic nanomatrix structure and properties of related naturally occurring rubbery macromolecules

The outstanding mechanical properties of soft materials i.e. natural rubber are partly due to the organic–inorganic nanomatrix structure because numerous organic microparticles are dispersed in a small amount of an inorganic nanomatrix composed of inorganic nanoparticles and organic macromolecules. Here we form an organic–inorganic nanomatrix using graft-copolymerization of a vinyl monomer with an inorganic oxide precursor onto natural rubber particles with an average diameter of 1 μm dispersed in water. The inorganic oxide precursor is converted into inorganic oxide nanoparticles through hydrolysis and condensation, forming chemical linkages between natural rubber microparticles and inorganic oxide nanoparticles. Transmission electron microscopy indicates that the organic–inorganic nanomatrix is densely filled with inorganic oxide nanoparticles and the natural rubber microparticles are dispersed in the nanomatrix. This nanomatrix composite realizes both energetic elasticity and entropic elasticity of a soft material, opening a novel field of building block chemistry with respect to a pair of organic microparticles and inorganic nanoparticles.     

Hypocholesterolaemic effect of yoghurt containing Bifidobacterium pseudocatenulatum G4 or Bifidobacterium longum BB536

The effect of a yoghurt supplement containing Bifidobacterium pseudocatenulatum G4 or Bifidobacterium longum BB536 on plasma lipids, lipid peroxidation and the faecal excretion of bile acids was examined in rats fed a cholesterol-enriched diet. After 8 weeks, the rats in the positive control (PC) group who were fed the cholesterol-enriched diet showed significant increases in plasma total cholesterol (TC), low-density lipoprotein (LDL) cholesterol, and malondialdehyde (MDA). However, groups fed a cholesterol-enriched diet supplemented with yoghurt containing B. pseudocatenulatum G4 or B. longum BB536 had significantly lower plasma TC, LDL-C, very-low-density lipoprotein (VLDL) cholesterol, and MDA than had the PC group after 8 weeks of treatment. In addition, faecal excretion of bile acids was markedly increased in the rats fed the yoghurt containing B. pseudocatenulatum G4 or B. longum BB536 as compared to the PC and NC groups.     

Mapping land use/cover distribution on a mountainous tropical island using remote sensing and GIS

The land use/cover distribution on Langkawi Island, Malaysia was mapped using remote sensing and a Geographic Information System (GIS). A Landsat Thematic Mapper (TM) satellite image taken in March 1995 was processed, geocorrected and analysed using IDRISI, raster-based GIS software. An unsupervised classification was performed based on spectral data from a composite image of the bands TM3, TM4 and TM5. Using this output, field data together with available secondary data consisting of topography, land use and soil maps were used to perform a maximum likelihood supervised classification. The overall accuracy of the output image was 90% and individual class accuracy ranged from 74% for rubber to 100% for paddy fields. The classified areas on the image were mainly confined to the mountainous and hilly regions on the island. A shaded relief map, simulating sunshine conditions, showed that the unclassified areas are located in the shadowed slopes, i.e. the slopes facing west. Consequently, the imagery was subdivided on the basis of slope aspect and a stratified classification was performed. As a result of this procedure, the overall accuracy increased to 92% and the individual class accuracy for the inland forest class increased by 9% to 90% . Using IDRISI, individual class areas as well as percentages were calculated. The kappa coefficient for the classified image was 0.90. Qualitative analysis indicates that topography is the main control on the spatial distribution of land use/cover types on the island. As Langkawi Island has been developing rapidly over the last decade, successful planning will require reliable information about land use/cover distribution and change. This study illustrates that remote sensing and GIS techniques are capable of providing such information.     

Study of morphology and gas separation properties of polysulfone/titanium dioxide mixed matrix membranes

Polysulfone (PSf)‐based mixed matrix membranes (MMMs) with the incorporation of titanium dioxide (TiO₂) nanoparticles were prepared. Distribution and agglomeration of TiO₂ in polymer matrix and also surface of membranes were observed by scanning electron microscopy, transmission electron microscopy, and energy dispersive X‐ray. Variation in surface roughness of MMMs with different TiO₂ loadings was analyzed by atomic force microscopy. Physical properties of membranes before and after cross‐linking were identified through thermal gravimetric analysis. At low TiO₂ loadings (≤3 wt%), both CO₂ and CH₄ permeabilities decreased and consequently gas selectivity improved and reached to 36.5 at 3 bar pressure. Interestingly, PSf/TiO₂ 3 wt% membrane did not allow to CH₄ molecules to pass through the membrane and this sample just had CO₂ permeability at 1 bar pressure. Gas permeability increased considerably at high filler contents (≥5 wt%) and CO₂ permeance reached to 37.7 GPU for PSf/TiO₂ 7 wt% at 7 bar pressure. It was detected that, critical nanoparticle aggregation has occurred at higher filler loadings (≥5 wt%), which contributed to formation of macrovoids and defects in MMMs. Accordingly, MMMs with higher gas permeance and lower gas selectivity were prepared in higher TiO₂ contents (≥5 wt%). POLYM. ENG. SCI., 55:367–374, 2015. © 2014 Society of Plastics Engineers     

Enhancement of stack ventilation in hot and humid climate using a combination of roof solar collector and vertical stack

In the hot and humid climate, stack ventilation is inefficient due to small temperature difference between the inside and outside of naturally ventilated buildings. Hence, solar induced ventilation is a feasible alternative in enhancing the stack ventilation. This paper aims to investigate the effectiveness of a proposed solar induced ventilation strategy, which combines a roof solar collector and a vertical stack, in enhancing the stack ventilation performance in the hot and humid climate. The methodology selected for the investigation is physical experimental modelling which was carried out in the actual environment. The results are presented and discussed in terms of two performance variables: air temperature and air velocity. The findings indicate that the proposed strategy is able to enhance the stack ventilation, both in semi-clear sky and overcast sky conditions. The highest air temperature difference between the air inside the stack and the ambient air (T_i−T_o) is achieved in the semi-clear sky condition, which is about 9.9 °C (45.8 °C–35.9 °C). Meanwhile, in the overcast sky condition, the highest air temperature difference (T_i−T_o) is 6.2 °C (39.3 °C–33.1 °C). The experimental results also indicate good agreement with the theoretical results for the glass temperature, the air temperature in the roof solar collector’s channel and the absorber temperature. The findings also show that wind has significant effect to the induced air velocity by the proposed strategy.     

Comparative study of the effects of chlorinated polyethylene and acrylic impact modifier on the thermal degradation of poly(vinyl chloride) compounds and poly(vinyl chloride)/(oil palm empty fruit bunch) composites

The effects of chlorinated polyethylene (CPE) and acrylic impact modifier (AIM) on the thermal degradation of poly(vinyl chloride) (PVC) compounds and composites were investigated. The amounts of AIM and CPE used were fixed at 9 parts per hundred parts of resin (phr), while oil palm empty fruit bunch (OPEFB) fiber content was increased from 0 to 40 phr. To produce composites, the PVC formulations were dry‐blended by using a laboratory blender before being milled into sheets on a two‐roll mill at 165°C. The milled sheets were then hot‐pressed at 180°C. The thermal degradation of the specimens was evaluated by using thermogravimetry in a nitrogen environment. Thermal stability of the PVC/CPE compounds and PVC/CPE/OPEFB composites was improved by the addition of CPE. The CPE retarded the dehydrochlorination of PVC. However, the stabilization effect was reduced by the incorporation of OPEFB at levels of 30 and 40 phr. The presence of AIM accelerated the dehydrochlorination of PVC/AIM compounds and PVC/AIM/OPEFB composites. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers