材料表面可控修饰新技术

聚合物"刷"是端接枝超薄聚合物层的形象描述,在材料表面形成聚合物"刷"是控制材料表面性质的一种有效手段.因其在材料表面结构分子设计中具有突出的优越性,近年引起了材料表面改性专家的广泛关注.介绍了表面引发可控/"活性"聚合制备可控聚合物"刷"技术,并展示了其在材料表面可控修饰中的应用.     

Surface integrity in finish hard turning of case-hardened steels

Highly stressed steel components, e.g., gears and bearing parts, are appropriate applications for hard turning. Therefore, the process effects on significant engineering properties of work materials have to be carefully analyzed. Roughness, residual stresses, and white layers as parts of surface integrity, are functions of the machining parameters and of the cuttability of the cutting edge, i.e. of the tool wear.The aim of this work was to study the influence of feed rate, cutting speed, and tool wear on the effects induced by hard turning on case-hardened 27MnCr5 gear conebrakes and to point out the technical limitations in mass production.     

An improved cutting force and surface topography prediction model in end milling

During the milling operation, the cutting forces will induce vibration on the cutting tool, the workpiece, and the fixtures, which will affect the surface integrity of the final part and consequently the product's quality. In this paper, a generic and improved model is introduced to simultaneously predict the conventional cutting forces along with 3D surface topography during side milling operation. The model incorporates the effects of tool runout, tool deflection, system dynamics, flank face wear, and the tool tilting on the surface roughness. An improved technique to calculate the instantaneous chip thickness is also presented. The model predictions on cutting forces and surface roughness and topography agreed well with experimental results.     

Effect of surface free energy on the adhesion of biofouling and crystalline fouling

Pipelines and heat exchangers using seawater as coolant suffer from biofouling. Biofouling not only reduces heat transfer performance significantly, but also causes considerable pressure drop, calling for higher pumping requirements. It would be much more desirable if surfaces with an inherently lower stickability for biofouling could be developed. In this paper, a cost-effective autocatalytic graded Ni-Cu-P-PTFE composite coating with corrosion-resistant properties was applied to reduce biofouling formation. The experimental results showed that the surface free energy of the Ni-Cu-P-PTFE coatings, which were altered by changing the PTFE content in the coatings, had a significant influence on the adhesion of microbial and mineral deposits. The Ni-Cu-P-PTFE coatings with defined surface free energy reduced the adhesion of these deposits significantly. The anti-bacterial mechanism of the composite coatings was explained with the extended DLVO theory.     

The role of the surface free energy in the selection of a suitable excipient in the course of a wet-granulation method

Pellets containing metronidazole were produced in a centrifugal granulator, with hydroxypropylcellulose (Klucel LF®) as binding agent, and corn starch, microcrystalline cellulose (Vivapur 101®) and lactose as excipients. The wettability of the pharmaceutical powders was assessed by means of contact angle measurements, and the dispersive and polar surface energies were determined. The spreading coefficients, the work of adhesion and the work of cohesion were calculated and correlated with the pellet properties (friability, bulk and tapped density, and porosity). The aim was to investigate the role of the surface free energy of one- and two-component powder compositions in pellet production. The interactions between the particles were found to be connected with the measured pellet parameters. It was concluded that, in the course of the growth of the pellets, the particle sizes of the pharmaceutical powders and the interactions between them are important. If the work of cohesion of the binder is lower than the work of cohesion of the substrate and the work of adhesion, then the optimal amount of the binding agent is that which coats the particles uniformly in minimal quantity and in continuous layer.     

化学镀Ni-Cu-P添加剂的研究

通过对化学镀Ni-Cu-P合金的稳定剂、表面活性剂、光亮剂对镀层性能及镀液稳定性的影响研究，得出最佳实验配方。     

Acrylonitrile-based copolymer membranes containing reactive groups: Surface modification by the immobilization of biomacromolecules

Asymmetric membranes fabricated from poly(acrylonitrile-co-maleic acid) (PANCMA) were immobilized with heparin and/or insulin to improve their surface properties. These biomacromolecule-immobilized PANCMA membranes were prepared by the amination of the membrane surface with ethylenediamine, followed by the reaction of the amino groups with heparin and/or insulin in the presence of 1-ethyl-3-(3-dimethyl amidopropyl) carbodiimide. The surface-modified membranes were analyzed by X-ray photoelectron spectroscopy to confirm the immobilization of the biomacromolecules. Morphological changes on the membrane surface and in the cross section were characterized by scanning electron microscopy. The surface hydrophilicity and hemocompatibility of the studied membranes were evaluated on the basis of water contact angle, platelets adhesion and cell attachment measurements. It was found that, after the immobilization of the biomacromolecules, the water contact angle and the amount of adhered platelets and macrophages on the membrane decreased significantly when compared with the nascent ones, indicating the improvement of surface hydrophilicity. Furthermore, the heparin immobilized membrane showed the best hemocompatibility among the corresponding membranes studied.     

THE IRREVERSIBLE ADSORPTION OF PLUTONIUM HEXAFLUORIDE†

The room temperature adsorption of PuF_6(g) on a solid substrate was compared to the adsorption of UF6(g) on the same surface. Significantly more PuF_6(g) was adsorbed at pressures in the range of 1.2 to 0.2torr, accompanied by the evolution of molecular fluorine. The adsorbed UF₆ was easily desorbed by reducing the pressure. Most of the adsorbed PuF₆ remained on the surface when subjected to the same treatment.     

Transformation of β-Ni(OH)2 to NiO nano-sheets via surface nanocrystalline zirconia coating: Shape and size retention

Shape and size of the synthesized NiO nano-sheets were retained during transformation of sheet-like β-Ni(OH)₂ to NiO at elevated temperatures via nano-sized zirconia coating on the surface of β-Ni(OH)₂. The average grain size was 6.42 nm after 600 °C treatment and slightly increased to 10 nm after 1000 °C treatment, showing effective sintering retardation between NiO nano-sheets. The excellent thermal stability revealed potential application at elevated temperatures, especially for high temperature catalysts and solid-state electrochemical devices.