A global cutter positioning method for multi-axis machining of sculptured surfaces

Traditional cutter positioning methods have defects of global errors and incomplete optimization. Because of using local differential geometry and focusing on the cutting contact point, these defects cannot be avoided and will deteriorate accuracy in precision machining. The authors presented the conception of actual cutting edge of a toroidal mill which was extended from cutting contact point, and pointed out its importance in programming. Instantaneous cutter position error (ICPE) was also investigated. A new global method based on the ICPE curve was presented. Taking the relationship between surface and cutter into consideration thoroughly, this global method shows many advantages which have been verified by simulation and cutting tests.     

微细轴放电反拷成形方式的比较研究

阐述了放电反拷加工在微细轴、微细孔加工中的重要作用，介绍了4种常见的放电反拷加工方式。分析了不同进给方式对放电反拷加工结果的影响，给出了选择其中一种进给方式加工的微细轴实例。     

模具型腔的几种精整加工方法的对比分析

通过对模具型腔工作面的几种精整加工方法的对比分析，研究和探讨如何提高模具型腔工作面质量的方法，并提出精整加工的发展方向。     

汽车覆盖件快速模具原模加工机床的设计

设计了一套用于制造汽车覆盖件模具原模的数控机床,该机床的主机可以实现三坐标平动和两个坐标转动,工作台采用液压传动装置,可实现工作台的抬起、回转180°和回落,完成对车身的测量、原模的加工和模具的喷涂等工序.该机床具有加工测量精度高、柔性好、结构简单等优点,满足汽车覆盖件模具原模的加工要求.     

浅析两种夹具在轮毂加工中的应用

车床的夹具影响机械加工质量,研究夹具对改善产品质量、提高生产效率是必要的.文章就扇型组合夹具和中心孔定位的指型夹具这两种夹具在实际生产中的应用特点及对产品质量的影响进行理论分析和试验分析,并用统计过程控制的方法进行科学地验证.分析结果表明,扇型组合夹具通用性强、成本低,而中心孔定位夹具加工出来的产品质量高.     

宏指令编程在函数方程曲线加工中的应用

讨论了应用宏指令编程的普通数控机床上准确加工函数方程曲线的方法；给出了几种相应的算法和一个编程实例。该方法大大简化了此种零件加工程序的编制，经华中Ⅰ型数控铣床实际应用，效果良好。     

数控加工模具型腔中的数据处理

模具型腔在数控加工中需要一套控制刀具运动轨迹的算法，本文给出了从模具型面的几何描述，加工数据的生成到形成Ｇ格式指令进行数控加工这一生产过程的数据处理，实验和现场加工的结果表明：该数据处理算法成功地解决了模具型面的加工制造问题。     

第十一届中国国际模具技术和设备展览会现代模具制造技术及设备评述

通过对第十一届中国国际模具技术和设备展览会中模具加工技术以及关键设备、刀具、测量仪器、模具的C如／CAE／CAM技术等的水平评述，介绍了现代模具制造技术的现状、特点和发展趋势。     

宝钢钢管全浮动芯棒连轧工艺的技术进步

全浮动芯棒连轧管生产线工艺的突出问题是钢管存在“竹节”现象和壁厚均匀度差。围绕提高钢管壁厚均匀度和消除“竹节”现象,进行持续的工艺技术改进,通过改善芯棒润滑条件,自主开发张力减径机非传统孔型,开发大规格孔型和高铬钢产品,提高生产线工艺自动控制水平等,使该生产线继续发挥能力,为用户提供高精度、高钢级的产品。     

Development of new-concept desk top size machine tool

A desktop multiprocess machinery has been designed that has two concepts: miniaturizing of machine tool and multiprocessing with a same machine tool. The prototype of desktop multiprocess machinery is developed in this study. This is tabletop size machine tool that has five changeable machining heads. Outline of main body and machining head are presented.In order to know the basic accuracy of desktop multiprocess machinery, experimental evaluation is carried out. Machining head setting error, stiffness of multiprocess machinery and straightness of X, Y, Z stage is measured. To study the basic performance of desktop multiprocess machinery, a complex machining experiment is carried out with the developed machine tool. The complex machining consists of three steps: electrode machining by milling, hole shaping by EDM, and hole finishing by ECM. These steps are performed in sequence on the same machine tool. The complex machining is successfully carried out. In order to evaluate the desktop multiprocess machinery from environmental point of view, machining energy, volume of machining liquid, and installation space of desktop multiprocess machinery are measured. The measured values are compared with estimated values with conventional machine tools. The machining energy, the volume of machining liquid, and the installation space of desktop multiprocess machinery are smaller than those of conventional machine tool.