Characterization of ramie yarn treated with sodium hydroxide and crosslinked by 1,2,3,4‐butanetetracarboxylic acid

Ramie yarns were treated with various concentrations of NaOH at room temperature and subsequently crosslinked with 1,2,3,4‐butanetetracarboxylic acid (BTCA). The microstructure and tensile properties of the treated yarns were characterized. X‐ray diffraction (XRD) and FTIR were used to study the crystalline structure of the resultant ramie yarns. The results showed that the maximum change in the structure of the alkali‐modified ramie took place at 16% NaOH, which would completely transform cellulose I to cellulose II. At the same time, the crystallinity index and fiber orientation decreased to the minimum value while the absorption properties were enhanced. The average degree of polymerization (DP ) of the treated ramie yarns slightly decreased after NaOH treatment. Tensile properties including tenacity, breaking elongation, and modulus of the treated yarns were also investigated. Scanning electron microscopy (SEM) was used to investigate the breakage of the treated yarns. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1857–1864, 2004     

Optimization of the hot alkali treatment of polyester/cotton fabric with sodium hydrosulfite

The treatment of cotton or polyester fabric in alkali media is a common modification process for producing a fabric with desirable qualities. Alkali treatment of polyester/cotton fabric could produce a fabric with better performance. In this research, polyester/cotton fabric was treated with NaOH at different temperatures and times. The results show that alkali treatment at the optimum temperature and time with NaOH could hydrolyze the polyester fiber surface and remove some of the impurities from the cotton fiber at the same time and may also improve some of the fabric properties, such as fabric regain, water drop absorbency, and fabric pilling. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100:5049–5055, 2006     

Harnessing the Melting Peculiarities of Ultra‐High Molecular Weight Polyethylene Fibers for the Processing of Compacted Fiber Composites

Summary: Compacted fiber composites offer unique properties due to their lack of an extraneous matrix. The conditions of processing ultra‐high molecular weight polyethylene (UHMWPE) fibers were simulated in a heated pressure cell. In situ X‐ray diffraction measurements were used to follow the relevant transitions and the changes in the degree of crystallinity during melting and crystallization. The results strongly support the suggestion that the hexagonal crystal phase, in which the chain conformation is extremely mobile on the segmental level, constitutes the physical basis of compaction technologies for processing UHMWPE fibers into a single‐polymer composite. This report suggests that using a pseudo‐phase diagram outlining the occurrence of different phases during slow heating and the degree of crystallinity can provide valuable insight into the technological parameters relevant for optimal processing conditions.

Degree of crystallinity as a function of pressure and temperature in a region relevant to compaction processes.     

Water‐absorptive blend fibers of copoly(acrylic acid–acrylamide) and poly(vinyl alcohol)

Through the addition of N‐hydroxymethyl acrylamide as a potential crosslinker, water‐absorptive blend fibers of copoly(acrylic acid–acrylamide) and poly(vinyl alcohol) with three‐dimensional network structures were prepared with heat‐crosslinking technology after fiber formation. Fourier transform infrared, scanning electron microscopy, dynamic mechanical analysis, and thermogravimetry were used to analyze the structures and properties of the fibers. The tensile behavior and absorbent capacities of the fibers were also studied. The results showed that there were lots of chemical crosslinking points in the fibers, the compatibility of copoly(acrylic acid–acrylamide) and poly(vinyl alcohol) was perfect, and the tensile properties of the fibers could be improved effectively through stretching in a vapor bath. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3353–3357, 2006     

Poly(trimethylene terephthalate) nanocomposite fibers comprising different organoclays: Thermomechanical properties and morphology

Poly(trimethylene terephthalate) (PTT) nano composites were synthesized by in situ polymerization at high temperature with two thermally stable organoclays: 1,2‐dimethylhexadecylimidazolium‐montmorillonite (IMD‐MMT) and dodecyltriphenyl phosphonium‐MMT (C₁₂PPh‐MMT). PTT hybrid fibers with various organoclay contents were melt‐spun at various draw ratios (DRs) to produce monofilaments. The thermomechanical properties and morphologies of the PTT hybrid fibers were characterized using differential scanning calorimetry, thermogravimetric analysis, wide‐angle X‐ray diffraction, electron microscopy, and mechanical tensile properties analysis. The nanostructure of the hybrid fibers was observed by both scanning and transmission electron microscopy, which showed that the clay layers were well dispersed into the matrix polymer, although some clusters or agglomerated particles were also detected. Unlike the hybrids containing IMD‐MMT, the clay layers of the C₁₂PPh‐MMT hybrid fiber were more dispersed into the matrix polymer. The thermal stability and tensile properties of the hybrid fibers increased with increasing clay content for DR = 1. However, as DR increased from 1 to 9 the ultimate strength and initial modulus of the hybrid fibers with IMD‐MMT increased slightly whereas those of C₁₂PPh‐MMT hybrid fibers decreased slightly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4535–4545, 2006     

Evaluation of some of the properties of plasma treated wool fabric

Low temperature plasma (LTP) treatment was applied to wool fabric with the use of a nonpolymerizing gas, namely oxygen. Properties of the LTP‐treated samples including low stress mechanical behavior, air permeability, and thermal characteristics were evaluated in this study. Kawabata evaluation system fabric (KES‐F) was employed to determine the tensile, shearing, bending, and compression strength properties and surface roughness of the specimens. The changes in these properties are believed to be closely related to the interfiber and interyarn frictional force induced by the LTP. The decrease in the air permeability of the LTP‐treated wool fabric was found to be probably because of the plasma action effect on increasing the fabric thickness and a change in fabric surface morphology, which was confirmed by scanning electron microscopy micrographs. The change in the thermal properties of the LTP‐treated wool fabric was in good agreement with the earlier findings and can be attributed to the amount of air trapped between the yarns and fibers. This study suggested that the LTP treatment can influence the final properties of the wool fabric, and also provide information for developing LTP‐treated wool fabric for industrial use. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5958–5964, 2006     

Development of a bio‐based composite material from soybean oil and keratin fibers

A novel bio‐based composite material, suitable for electronic as well as automotive and aeronautical applications, was developed from soybean oils and keratin feather fibers (KF). This environmentally friendly, low‐cost composite can be a substitute for petroleum‐based composite materials. Keratin fibers are a hollow, light, and tough material and are compatible with several soybean (S) resins, such as acrylated epoxidized soybean oil (AESO). The new KFS lightweight composites have a density ρ ≈ 1 g/cm³, when the KF volume fraction is 30%. The hollow keratin fibers were not filled by resin infusion and the composite retained a significant volume of air in the hollow structure of the fibers. Due to the retained air, the dielectric constant, k, of the composite material was in the range of 1.7–2.7, depending on the fiber volume fraction, and these values are significantly lower than the conventional silicon dioxide or epoxy, or polymer dielectric insulators. The coefficient of thermal expansion (CTE) of the 30 wt % composite was 67.4 ppm/°C; this value is low enough for electronic application and similar to the value of silicon materials or polyimides used in printed circuit boards. The water absorption of the AESO polymer was 0.5 wt % at equilibrium and the diffusion coefficient in the KFS composites was dependent on the keratin fiber content. The incorporation of keratin fibers in the soy oil polymer enhanced the mechanical properties such as storage modulus, fracture toughness, and flexural properties, ca. 100% increase at 30 vol %. The fracture energy of a single keratin fiber in the composite was determined to be about 3 kJ/m² with a fracture stress of about 100–200 MPa. Considerable improvements in the KFS composite properties should be possible by optimization of the resin structure and fiber selection. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1524–1538, 2005     

Capacitance behavior of activated carbon fibers with oxygen-plasma treatment

Modified activated carbon fibers (ACFs) were used as the electrodes of an electric double-layer capacitor and showed an enhanced capacitance effect after a RF-plasma treatment. The capacitance and the surface functional groups of the ACFs were studied. For the plasma-treated ACFs having a specific surface area of 1500 m² g⁻¹, the capacitance increased by 28% compared to the untreated sample and the highest electric capacitance value of 142 F g⁻¹ was achieved with an oxygen feed concentration of 10 vol.%. The Brunauer-Emmett-Teller (BET) surface area was 2103 m² g⁻¹, which was 34% higher than that of the untreated sample. The pore volume was similarly increased to 483.1 cm³ g⁻¹ STP, and from the pore distribution plot, quantities of mesopores of 10 nm or less and micropores also increased. However, in order to enhance the capacitance, the quinone functional group had a significant influence in addition to the BET surface area. The correlation between the capacitance and the number of quinone functional groups was confirmed because quinone is an electron acceptor.     

Modeling the tensile behavior of fiber bundles with irregular constituent fibers

In this article, the effect of fiber dimensional irregularities on the tensile behavior of fiber bundles is modeled with the finite element method. The fiber dimensional irregularities are simulated with sine waves of different magnitudes. The specific‐stress/strain curves of fiber bundles and their constituent single fibers are obtained and compared. The results indicate that fiber diameter irregularity along the fiber length has a significant effect on the tensile behavior of fiber bundles. For a bundle of uniform fibers of different diameters, all the constituent fibers will break simultaneously, regardless of the fiber diameter. Similarly, if fibers within a bundle have the same pattern and level of diameter irregularity along the fiber length, the fibers will break at the same time, also regardless of the difference in the average diameter of each fiber. In these cases, the specific‐stress/strain curve for the bundle overlaps with that of the constituent fibers. When a fiber bundle consists of single fibers with different levels of diameter irregularities, the specific‐stress/strain and load–elongation curves of the fiber bundle have a stepped or ladder shape. The fiber with the highest irregularity breaks first, even when the thinnest section of the fiber is still coarser than the diameter of a very thin but uniform fiber in the bundle. This study suggests that fiber diameter irregularity along the fiber length is a more important factor than the fiber diameter itself in determining the tensile behavior of a fiber bundle consisting of irregular fibers. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2664–2668, 2004     

Measurement of Fiber/Matrix Interfacial Shear Stress at Elevated Temperatures

An apparatus for measurement of the fiber/matrix interfacial shear stress at temperatures up to 1100° is described. Equipment was used to measure interfacial properties as a function of temperature in two ceramic-matrix composites and one metal-matrix composite. In the composites where the thermal expansion of the matrix was higher than that of the fiber, the interfacial shear stress decreased with temperature. The opposite trend was observed in a system with low matrix thermal expansion. The change of the interfacial shear stress with temperature of all the composites studied can be fully explained by considering the fiber/matrix expansion differences.