Machining with tool–chip contact on the tool secondary rake face—Part II: analysis and discussion

The forces, chip thickness, and natural tool–chip contact length in machining with a double-rake-angled tool are predicted in Part II of the present study. It is revealed that in comparison with a single-rake-angled tool, a double-rake-angled tool increases the forces, especially the thrust force. However, the increase in chip thickness and tool–chip contact length is not significant under the input conditions specified in the present study. The effect of seven input variables of the proposed model is quantitatively investigated. The predicted variations of forces, chip thickness, and natural tool–chip contact length are in good agreement with theoretical and experimental results obtained by other researchers. The interrelationships among the resultant force, the chip thickness, and the natural tool–chip contact length are established, which provides a new and promising method to estimate the tool–chip contact length by employing the resultant force. It is demonstrated that the model can also be extended to study the problem of machining with a groove-type chip breaker tool.     

Optimizing the Vacuum Heat-Treatment of Hot-Work Tool Steels by Linear Elastic Fracture Mechanics

Linear elastic fracture mechanics was used to optimize the vacuum heat-treatment procedures for conventional hot-work AISI H11 tool steel. The fracture toughness was determined with non-standard, circumferentially notched and fatigue-precracked tensile-test specimens. The fracture-testing method is sensitive to changes caused by variations in the microstructure resulting from the austenitizing and tempering temperatures as well as the homogeneity of the material itself. The combined tempering diagram- Rockwell-C hardness, Fracture toughness K_Ic, Tempering temperature was used for the choice of the vacuum heat-treatment parameters necessary to obtain the best properties for a given application with respect to the investigated steel.     

水力脉冲式钻井工具的研制与应用

水力脉冲式钻井是利用特定的工具使钻井管柱中的连续流转变为脉冲射流,从而改变井底流场的压力状况,进而提高机械钻速的一种钻井新工艺。在分析水力脉冲产生机理的基础上,探讨了基于瞬变流理论的机械阻断式水力脉冲破岩机理,介绍了SLPMC机械阻断式水力脉冲工具的工作原理及结构特点,简单叙述了该工具在胜利油田进行的2口井的现场试验情况。该钻井工具对于提高机械钻速和降低钻井成本具有一定的积极意义。     

基于切削振动相关性识别刀具磨损状态的模型与实验

本文提出基于切削振动相关性识别刀具磨损状态的研究思想,建立了车削中刀杆双向横振动系统及其单输入双输出系统的数学模型。理论和实验均表明,刀杆双向横振动之加速度响应在固有基频处的相干函数与刀具磨损状态之间有很好的规律性,它反映了两者之间的本质机理,并提供了识别刀具磨损状态的新途径。     

变速切削系统振动频率的变化特征

本文主要讨论变速切削系统中颤振频率随机床主轴转速变化的规律。理论分析和试验结果都证明在变速切削中颤振频率随转速呈分段线性锯齿状变化。试验在立式铣床和普通车床上进行。     

基于过程能力指数的刀具寿命研究

利用Glejser检验方法拟舍出刀具磨损过程残差模型，在此基础上，计算换刀时刻的过程能力指数，并且根据企业所要求的最低过程能力指数，计算刀具的质量寿命，提出将刀具的切削寿命和质量寿命结合起来进行换刀决策的方法。     

机械锁定式地层测试技术研究与应用

机械锁定式测试技术操作简单，测试一次成功率高，资料录取准确全面，且测试结束后可直接进行封堵作业；解封时，机械锁紧产生一个向上的震击力，有利于解封，没有换位机构的测试阀在关井期间使管柱处于自由拉伸状态，有利于保护油管。在N阀上部管柱中加1-2根伸缩接头，便可用于海洋井测试。     

The optimal diamond wheels for grinding diamond tools

Grinding is the most suitable process for manufacturing good quality diamond tools. In this paper, diamond wheels have been studied. From the grinding of polycrystalline diamond (PCD) insets, the effects of certain factors such as the bonding material, the grit size and structure of a diamond wheel have been investigated. It is concluded that vitrified bond diamond wheels are the most suitable for grinding PCDs and the recommended grit size is mesh number 1000, which can get a good surface quality within an appropriate time. The wheel structure is another important factor. Rougher wheels (mesh #800, #1000) with the softer grade scale P yield a higher material removal rate (MRR) than scale Q. However, a finer wheel (mesh #1200) needs a tougher structure to promote its grinding ability and to have a higher MRR.     

岩屑泊松比实验测定仪

针对目前地层泊松比测定方法的局限 ,提出了利用上返岩屑压实测定地层泊松比的设想 ,并研制出岩屑泊松比实验测定仪。某油田已有的压实岩屑泊松比与实际声波测井资料计算泊松比对比发现 ,运用岩屑泊松比实验测定仪所得的实验结果与原始地层的泊松比有很好的一致性(两者的误差在± 5 %之间 )。利用该测定仪 ,可实现对钻井过程中上返岩屑的连续快速测定 ,大大降低工程取心所增加的钻井成本 ,还可为钻井施工在第一时间提供相关的地层信息