On the non-destructive detection of fatigue damage in industrial aluminium alloys by positron annihilation

The average positron lifetime has been determined non-destructively and in-situ during fully symmetric push-pull fatigue experiments in the bulk material of the aluminium alloys 2024 T3 and 7075 T6 using a servo-hydraulic fatigue testing system equipped with a mobile positron beam produced by a ⁷²Se/⁷²As generator (initial activity of ≈ 0.9 MBq; average positron penetration depth ≥1 mm). Contrary to earlier investigations on stainless steel using the same experimental approach, no variation of the average positron lifetime could be observed during fatigue and neither early nor late stages of fatigue damage could be revealed. It is concluded that fatigue induced changes of the defect spectra in technologically relevant aluminium alloys are masked for the present method by saturation trapping in precipitates. A sufficiently high increase of the dislocation density and the creation of vacancy clusters must be confined to the vicinity of propagating fatigue cracks or the fatal fatigue crack. Therefore the zone with sufficient detectable fatigue damage has not enough statistical weight to modify the average positron lifetime of the aluminium alloy bulk material.     

Blends of thermoplastic polyurethane and maleic-anhydride grafted polyethylene. I: Morphology and mechanical properties

Thermoplastic polyurethane elastomers (TPU) and polyethylene (PE) form immiscible blends with an extremely low compatibility. In order to improve the dispersion, stability, and properties of these blends, polyethylene was grafted with maleic anhydride (PE-g-MA). Subsequently, it was blended with a commercial polyester - type TPU in a twin-screw extruder. With PE-g-MA as blend component, the particle size was dramatically reduced in comparison with PE. Coalescence was significantly reduced and the increase in particle size with composition was less pronounced than in blends with PE. In addition, the phase adhesion and the mechanical properties were improved by using PE-g-MA as minor component. Grafting of the MA onto the PE leads to a decrease of the molecular weight, the melt viscosity, and the mechanical properties of the pure PE. Hence, the reactive blend system exhibits a lower viscosity ratio. Comparison of these results with those from uncompatibilized blends with different viscosity ratios revealed that the reduction in viscosity ratio has a big influence on the blend morphology and because of that on the mechanical properties. In addition, there is a further effect on morphology and properties caused by the reduction in interfacial tension, which results from the compatibilizer formed at the interface.     

Use of the Cone Calorimeter and ConeTools software for development of innovative intumescing graphite systems

The Cone Calorimeter test method has been one of the most used small‐scale fire test method for years now and is at present widely spread over the world. In contrast to many other fire test methods, the Cone Calorimeter provides a range of data with sound scientific basis, which allows a wide range of applications. It can be used for modelling and also for enhanced product development. This paper describes the use of the Cone Calorimeter for the development of new innovative materials in combination with a mathematical model. As example, the cost effective development of an innovative intumescing graphite system for protecting particle board is explained. The performance goal of the project is to obtain the threshold values for a B class in the Single Burning Item (SBI) test method used for the newly developed Euroclass system. The focus of this paper is on the development tools and not on the chemical development of the protective system. During the research it was necessary to develop a new sample holder for the Cone Calorimeter. The results from the project show that the industry can save development time and resources by using the Cone Calorimeter in combination with a simple mathematical model. Copyright © 2010 John Wiley & Sons, Ltd.     

Characterization of glow‐discharge–treated cellulose acetate membrane surfaces for single‐layer enzyme electrode studies

Cellulose acetate membranes (CA) were modified by means of plasma polymerization of ethylene diamine (EDA) and n‐butylamine (n‐BA). The motivation for this work was the application of a modified membrane for the single‐layer enzyme electrode. A tubular reactor with the external radiofrequency (13.56 MHz) excitation was used. Surface modification was performed at 5, 10, and 15 W power (at 27 Pa working pressure) for 5, 10, 15 min. Modified surfaces were characterized in detail by FTIR–ATR, XPS (ESCA), contact angle, and enzyme immobilization activity. The best treatment results were obtained for EDA with 5 W and 30 min and 15 W and 10 min. These results are discussed using surface analysis data. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1341–1352, 2001     

The influence of discharge time on post-partial discharge gassing of zinc powder

Gas evolution in primary alkaline cells depends on discharge time. This dependence can be so strong that acceptable volumes of gas are evolved in cells when discharged over relatively long periods, whereas shorter times may lead to gassing beyond the limits of the cell design. The dependency of gassing on discharge time was investigated for a number of commercial cells and for different zinc-alloy powders. An indication of a relation between certain alloying elements and the gas evolution at short discharge times was found. The most important result of the investigations, however, was the development of a modified zinc powder production process which leads to zinc powders with reduced gas evolution rates for both short and long discharge times.     

Effects of skim milk concentrate dry matter and spray drying air temperature on formation of capsules with varying particle size and the survival microbial cultures in a microcapsule matrix

The impact of total solid (TS) content in combination with the feed rate and air inlet temperature on the survival of Lactobacillus paracasei ssp. paracasei F19 after spray drying in a skim milk matrix has been investigated and correlated with the capsule size. Depending on the experimental conditions, the survival rates ranged from 64 to 0.2%. The higher the air inlet temperature, the lower was the survival rate and an inversely correlation between the TS content and particle size has been determined. These results clearly indicate that process stress analyses and product-related characteristics must not be regarded separately.