Modeling and control of a new horizontal-shaft hybrid-type magneticbearing

This paper reports on the development of a new horizontal-shaft hybrid-type magnetic bearing system. The bearing system will be used for a horizontal-shaft machine. The rotor is levitated due to the repulsive force between a stator and a rotor permanent magnet (PM). A lower cost and higher radial stiffness have been achieved by using a strontium-ferrite magnet on the rotor and an Nd-Fe-B PM above and below the rotor magnet. A finite-element analysis was performed to calculate the levitation force and radial stiffness. An upper stator magnet subtending an angle of 45° provides the best compromise between a large levitation force and radial stiffness. A model for the horizontal-shaft hybrid magnetic bearing system has been developed and includes the effect of the rotor dynamics and the electromagnetic forces. An integral servocontroller was designed to stabilize the axial position. The controller has been implemented in a digital signal processor. Experimental results performed on a prototype system are in agreement with the theoretical results     

A Comparison of Several Component-Testing Plans For A Parallel System

We consider a parallel (1-out-of-n:G) system of n components with constant failure rates and treat three different classes of component testing procedures all of which guarantee that the given consumer and producer risks are not exceeded. It is necessary to impose certain restrictions on the magnitude of the unknown failure rates for guaranteeing the producer risk. The three classes of component test procedures use Type-I censoring and use decision rules based on: A) the total number of component failures during the testing periods, B) the number of failures for each individual component, and C) the maximum likelihood estimate of system reliability. Based on the requirement that both the consumer and producer risks lie within specified levels, class A plans exhibit lower testing costs in the selected numerical examples.     

Nanoindentation of Soda Lime–Silica Glass: Effect of Loading Rate

Structural and mechanical reliability of glass for both conventional and advanced applications is determined by the rate at which it can deform and sustain externally applied static or dynamic strain at the microstructural length scale. Hence, a large number of nanoindentation experiments were conducted on a thin (∼300 μm) commercial soda lime–silica glass with a 150 nm radius Berkovich tip at a constant load of 10,000 μN as a function of variations in the loading rates in the range of 10–20,000 μN/s. The results showed that the nanohardness of the soda lime–silica glass increased by as much as 74% as the loading rate was increased from 10 to 20,000 μN/s. Further, the presence of serrations in load–depth plots and deformation band formations inside the nanoindentaion cavities were more vividly observed in the nanoindentation experiments conducted at lower loading rates rather than those conducted at higher loading rates. These results are explained in terms of shear stress acting underneath the indenter as well as the time scale of interaction between the nanoindenter and the weak links at local microstructural length scale, which owe their origin to the subtle variations in the composition of the given glass.     

Insights into the physics of spray coating of SWNT films

Spray coating is a scalable and high-throughput process for fabrication of transparent and conducting coatings (TCCs) composed of single-walled carbon nanotubes (SWNTs). Presently the fundamentals of this process are not well understood. We show that suppression of coalescence of spray droplets by sufficiently rapid heat- and mass-transfer yields homogeneous SWNT films by preventing the formation of ‘coffee stains’ of larger length scale. Such heat and mass transfer is driven by differential evaporation between the top and edges of the drops, whereas thermal and compositional effects on surface tension and buoyancy are weak. Ultrasonic spraying ensures that the droplets are deposited without significant splashing, and delayed splashing at higher Weber number is evidenced. We find that the performance of spray-coated TCCs made from HiPCO SWNTs is limited by bundle diameter rather than length of the constituent SWNTs and bundes. Vapor acid doping with concentrated sulfuric acid roughly doubles the conductivity of the TCCs.     

Heat transport in magnetohydrodynamic physiological blood flow through a constricted artery

In this paper, we study how the magnetohydrodynamic (MHD) pulsatile flow of blood and heat transfer works through a constricted artery with a flexible wall. The human circulatory network consists of veins and arteries that sometimes contain constrictions, allowing the impact of the applied magnetic field on flow fields to be observed. The walls of the flowing medium are considered to be a function of time. The flowing blood is hypothesized as shear-thinning fluid, emulating Yeleswarapu's viscosity replica. Additionally, we consider the energy equation to understand the impact of a magnetic field on heat transfer rates for such flows. The vorticity transport equation along with the stream function equation is obtained using the vorticity–stream function technique. Numerical solutions of the governing nonlinear MHD equations and energy equation in addition to physically pertinent flow conditions were achieved by adapting a finite difference scheme. Considerable attention has been paid to ensure an accurate comparison between the current and previous results. The two sets of numbers appear to match closely. For an even deeper understanding of the flow and heat transport process, the effects of height of stenosis and diverse physiological parameters on time-averaged wall shear stress (TAWSS), rate of heat transport, and so on are explored in depth through their graphical depiction. In the vicinity of the constriction, it is observed that the separation becomes longer with increasing constriction height. Higher magnetic force strength leads to a reduction in separation length. Newtonian fluids transfer heat more rapidly in their narrowing regions and downstream than fluids with non-Newtonian behavior.     

Flow Behavior of Polyblend-Crosslinkable Polyethylene and Ethylene-Vinyl Acetate Copolymer and Their Morphology

The commercial application of polymer blends is undoubtedly the result of extensive research in this field. However, sometimes poor performance results from incompatibility of components in the blends, which in turn affects processibility. Processing is in large part simply flow and forming of compounds. A major problem often encountered in industry is batch-to-batch variation of viscosity and elastic memory of the compound, two characteristics which largely determine the compound's processability and dimensional stability. Efficient and quality production require reproducibility in the processing stages [1–4]. If a polymer melt is sheared mechanically, it can then be processed in a less elastic and less viscous state provided that the recovery of a more fully entangled, equilibrium state is not too fast [5]. Mechanical shear may reduce entanglement density r6–81. Shear modifications are manifested in changes in viscosities, die swell, die entrance pressure losses, melt fracture, etc. Various methods have also been developed over the years for rheological characterisation of polymer melts (9–17).     

Failure Analysis of a Cylindrical Roller Bearing from a Rolling Mill

Premature failure of a cylindrical roller bearing of a gear box input shaft from a hot strip mill has been investigated. The pins of the cylindrical rollers of the bearing broke from the welded joints at their ends on the cage ring. Investigations were carried out on the failed roller pin and the welded joint. The investigation consists of visual observation, chemical analysis, characterization of macro- and microstructures, measurement of hardness profile, fractography, and energy dispersive spectroscopy (EDS). The fracture surface of the roller pins exhibits beach marks. Scanning electron microscopy (SEM) of the fracture surfaces reveals striations suggesting fatigue failure. The measured hardness profile along the welded joint shows very high hardness due to the presence of untempered martensite at the fusion boundary as revealed by the microstructural examination. Analyses of the results infer that the roller pins failed by the initiation of fatigue cracks from the welded joint because of the presence of untempered martensite originated due to improper welding process.     

Spinel-Coated Graphite for Carbon Containing Refractory Castables

Oxidation resistance and water wettability of graphite flakes have been improved by a thin sol–gel film of magnesium aluminate spinel (MgAl₂O₄) over its surface. The hydrosol has been synthesized by less expensive precursors and the spinel formation has been studied by scanning electron microscopy (SEM), supplemented with energy dispersive spectral analysis. After an easy-to-use mixing procedure, drying (110°C), and subsequent calcination (550°C), coated graphites were sieved to below 75 μm. The coating over the powder contained 1.5 wt% MgAl₂O₄, which enormously increased the oxidation resistance (performed at 600°, 900°, and 1200°C) and water wettability, as revealed by hydrophilic functional groups from infrared spectra. Defective, intermediate spinel structure of fine, lamellar Mg-doped γ-Al₂O₃ has been considered to be significant for this improvement. An approximate (1:2) stoichiometry of (Mg:Al) in the coating composition was confirmed by an X-ray photoelectron spectroscopy test. Castables prepared by this graphite remarkably improved their bulk density and apparent porosity compared with those prepared by the as-received graphite. Casting water was reduced along with the amount of antioxidants. This also enhanced the resistance toward the basic slag by retaining the graphite in the refractory.     

Pulse-jet filtration: An effective way to control industrial pollution Part I: Theory,selection and design of pulse-jet filter

Pulse-jet filtration is described as one of the most efficient technologies in controlling industrial pollution across the world. The monograph provides the fundamental concept of design and development of pulse-jet filters under varied siutations. For successful running of a filter unit, a comprehensive knowledge base as regards a selection of design and development of filter media is essential; thus, this is incorporated in the monograph. I also discuss technical and commerically attractive solutions for successful operation of industries integrated with pollution control equipment maintaining clean air requirements.     

Flow and heat transfer in a moving fluid over a moving non-isothermal surface

Heat transfer characteristics for a boundary layer forced convective flow past a moving parallel flat non-isothermal surface in the presence of heat source/sink are obtained. The cases of surface temperature varying directly or inversely with power-law exponent are considered. The similarity solutions are obtained. The numerical results are validated by comparing them with the available results in the literature for some special cases. It is found that dual solutions exist when the surface and the fluid move in the opposite directions. Furthermore, exact and analytical solutions are provided for some parametric regimes.