Cylindrical coils created with 3D X-ray lithography and metallization

The demand for microactuators is increasing recently. The key technology to realizing practical microactuators is microfabrication process. In the production of microminiature components, the technologies for processing high-aspect-ratio structures are essential. As one of these technologies, the LIGA process is widely known. Our laboratory researches the LIGA process to three-dimensional microfabrication and established the cylindrical-microcoil production process. In this paper, we have fabricated the cylindrical-microcoil for the solenoidal electromagnetic type microactuator. We designed and analyzed microactuators, and fabricated and evaluated microactuator coils produced by the combination of three-dimensional X-ray lithography and level copper plating. We succeeded in creating threaded groove-shaped structures with 10 μm line width, 20 μm pitch, and aspect ratio of 5 on the surface of an acrylic pipe by means of three-dimensional X-ray lithography. As a measure to suppress void generation, which is one of the shortcomings of electrolytic plating processes, the sputtering apparatus and plating equipment were improved, a pretreatment process was additionally provided, and the actual electrolytic plating method was improved. As a result, a void-free metallic deposit could be formed on a thin coil line. The processing technology enables the formation of thin-wire coil lines whose current paths feature a large allowable current-carrying capacity, enabling the production of miniature, high-output microactuators.     

Quantitative structural analysis of twin boundary in alpha-Zn7Sb2O12 using HAADF STEM method

The structure and composition of the 1/4{110} twin boundary in alpha-Zn7Sb2O12 have been determined by using quantitative high-angle annular dark field scanning transmission electron microscopy (HAADF STEM) analysis. The noise in the experimental HAADF STEM images is reduced by using the maximum entropy method and average processing, and the parameters used in dynamical simulations are experimentally determined. From the analysis, it has been found that octahedral sites in the twin boundary slightly shift parallel to the [110] direction, and a reduction of the Sb concentration at the octahedral sites on the plane adjacent to the twin boundary was detected. The reduction was measured from three regions in the same twin boundary, and the Sb concentrations were 4 +/- 3, 8 +/- 3 and 19 +/-2 at% from 33 at%.     

Reflection-grating self-pumped phase conjugation with optical feedback free of input conditions

A reflection-grating self-pumped phase-conjugate mirror is demonstrated with a photorefractive KNbO(3) crystal in a novel ring configuration. The feedback beam in the ring configuration is made to track the input probe beam automatically so that the phase conjugation is sustained without readjustment of the optical feedback loop when the angle or the position of the input probe beam is changed. The tracking feedback is realized by means of a simple three-lens erect imaging system. The angular and the positional acceptances for a tightly focused input beam of 50-μm diameter are Δθ(x). = 55 mrad, Δθ(y), = 67 mrad, and Δ(x) = 2.1 mm, Δ(y) = 4.2 mm, respectively.     

Three-dimensional board-to-board free-space optical interconnects and their application to the prototype multiprocessor system: COSINE-III

A prototype multiprocessor system using three-dimensional board-to-board free-space optical interconnects is constructed for the first time to our knowledge. In the system, 64 processing units form a three-dimensional mesh processor network with the help of bidirectional board-to-board free-space optical interconnects. A theoretical analysis shows that the three-dimensional board-to-board freespace optical interconnects effectively solve common interconnection problems such as wiring congestion, signal delay, and clock skew. The prototype system, COSINE-III, is confirmed to work well as a multiprocessor system. The system is also shown to be easy to extend to a larger and more flexible system.     

Prediction of color changes in acetaminophen solution using the time–temperature superposition principle

A prediction method for color changes based on the time–temperature superposition principle (TTSP) was developed for acetaminophen solution. Color changes of acetaminophen solution are caused by the degradation of acetaminophen, such as hydrolysis and oxidation. In principle, the TTSP can be applied to only thermal aging. Therefore, the impact of oxidation on the color changes of acetaminophen solution was verified. The results of our experiment suggested that the oxidation products enhanced the color changes in acetaminophen solution. Next, the color changes of acetaminophen solution samples of the same head space volume after accelerated aging at various temperatures were investigated using the Commission Internationale de l’Eclairage (CIE) LAB color space (a*, b*, L* and ΔE*ab), following which the TTSP was adopted to kinetic analysis of the color changes. The apparent activation energies using the time–temperature shift factor of a*, b*, L* and ΔE*ab were calculated as 72.4, 69.2, 72.3 and 70.9 (kJ/mol), respectively, which are similar to the values for acetaminophen hydrolysis reported in the literature. The predicted values of a*, b*, L* and ΔE*ab at 40?°C were obtained by calculation using Arrhenius plots. A comparison between the experimental and predicted values for each color parameter revealed sufficiently high R² values (>0.98), suggesting the high reliability of the prediction. The kinetic analysis using TTSP was successfully applied to predicting the color changes under the controlled oxygen amount at any temperature and for any length of time.     

3He in 99.5% Porous Aerogel at the Normal-Superfluid Transition

We have used a torsional oscillator to measure the superfluid density and dissipation near the superfluid transition of ³ He in aerogel of 99.5% porosity. We used a new cell (constructed at Penn State) for which the aerogel was grown in the pores of a 100 m silver sinter. The cell was tested with ⁴ He and showed no signs of the second-sound resonances that have interfered with previous torsional oscillator measurements. The measurements with ³ He, presented here, were taken at pressures of 1.34 and 4.13 bars. We observed values of _s / in the T 0 limit of 0.05 and 0.14 respectively. Our measurements show an increase in the dissipation on warming through T _c . This series of measurements is ongoing and temperature sweeps at various pressures are planned.     

Fabrication of large-volume microfluidic chamber embedded in glass using three-dimensional femtosecond laser micromachining

We report on fabrication of large-volume, square-shaped microfluidic chamber embedded in glass by scanning a tightly focused femtosecond laser beam inside a porous glass immersed in water. After the hollow structure is created in the porous glass substrate, the fabricated glass sample is post-annealed at 1,050°C during which it can be sintered into a compact glass. By the use of this technique, a 1 mm × 1 mm × 100 μm microchamber connected to four microfluidic channels is created inside the transparent glass substrate, showing that our technique allows for fabrication of not only thin channel structures with arbitrary lengths and configurations, but also hollow structures with infinitely large sizes.     

Particle-based multiple irregular volume rendering on CUDA

In this paper, we describe an improved particle-based volume rendering (PBVR) technique for previewing a large irregular volume dataset using the CUDA architecture. This technique allows for opaque and emissive particles to render translucent volumes without visibility sorting. Our GPU acceleration of PBVR provides the multi-volume rendering feature while remaining compatible with both regular and irregular volumes. We also reduce the memory cost required for storing all sub-pixel values by proposing a pixel repetition technique for a large sub-pixel level. By adjusting the repetition level, we achieved a very smooth level of detail (LOD) control for trading quality for speed. Our work demonstrates a full-detail rendering rate from 5 to 10 fps for irregular volume data with mega-scale cell numbers on an NVIDIA GeForce 8800GTS.     

Solving the irregular strip packing problem via guided local search for overlap minimization

The irregular strip-packing problem (ISP) requires a given set of non-convex polygons to be placed without overlap within a rectangular container having a fixed width and a variable length, which is to be minimized. As a core sub-problem to solve ISP, we consider an overlap minimization problem (OMP) whose objective is to place all polygons into a container with given width and length so that the total amount of overlap between polygons is made as small as possible. We propose to use directional penetration depths to measure the amount of overlap between a pair of polygons, and present an efficient algorithm to find a position with the minimum overlap for each polygon when it is translated in a specified direction. Based on this, we develop a local search algorithm for OMP that translates a polygon in horizontal and vertical directions alternately. Then we incorporate it in our algorithm for OMP, which is a variant of the guided local search algorithm. Computational results show that our algorithm improves the best-known values of some well-known benchmark instances.