Failure Investigation of Boiler Water Wall Tubes of a Thermal Power Station

Failure investigation was carried out on boiler water wall tubes of a thermal power plant through visual inspection, chemical analysis, and metallurgical analysis. Failure was in the form of thin/micro cracks along the length of the tubes which were located at the girth welding joint of tubes. Experimental results revealed that the cracking was from inward to outward of the tube thickness. Discontinuities/cavities were observed in the welded region which might have occurred due to lack of fusion of base metal and the weld metal. Cracks were initiated from the sharp corner/crack tip of the cavities/discontinuities present at the welded region under the action of hoop/thermal stress existed during the operation. Nature of the crack propagation indicates the case of typical hydrogen-induced cracking. Moreover, the presence of the cavities/discontinuities reduced the cross-sectional area of tubes resulting increased stress intensity. Increased stress beyond the flow stress of the material assisted by hydrogen-induced effect resulted the cracking of the tubes. In order to mitigate the problem, proper welding of tubes joints should be carried out followed by proper inspection after weld. Secondly, hydrogen dissolution during welding should be prevented and treatment for its removal after welding should be carried out.     

Optimization-based parts-machines matching in flexible manufacturing systems

A new dynamic scheduling strategy, Parts-Machines Matching (PMM), is developed and tested in simulated flexible manufacturing systems. This strategy is aimed to achieve globally optimal matching between parts and machines by a semi-qualitative optimization algorithm, originally developed for the Stable Marriage Problem. Global and Partial implementations of PMM are presented and compared with other conventional part-flow rules. They are found to achieve better shop performance than conventional rules, in terms of system throughput, robustness against travel time uncertainties, and recovery from machine breakdowns. The prospect of bringing about system-wide optimization-based performance improvements into bidding schemes makes the proposed framework very significant.     

The influence of heterogeneous meninges on the brain mechanics under primary blast loading

In the modeling of brain mechanics subjected to primary blast waves, there is currently no consensus on how many biological components to be used in the brain–meninges–skull complex, and what type of constitutive models to be adopted. The objective of this study is to determine the role of layered meninges in damping the dynamic response of the brain under primary blast loadings. A composite structures composed of eight solid relevant layers (including the pia, cerebrospinal fluid (CSF), dura maters) with different mechanical properties are constructed to mimic the heterogeneous human head. A hyper-viscoelastic material model is developed to better represent the mechanical response of the brain tissue over a large strain/high frequency range applicable for blast scenarios. The effect of meninges on the brain response is examined. Results show that heterogeneous composite structures of the head have a major influence on the intracranial pressure, maximum shear stress, and maximum principal strain in the brain, which is associated with traumatic brain injuries. The meninges serving as protective layers are revealed by mitigating the dynamic response of the brain. In addition, appreciable changes of the pressure and maximum shear stress are observed on the material interfaces between layers of tissues. This may be attributed to the alternation of shock wave speed caused by the impedance mismatch.     

Fabrication of corrosion resistant, bioactive and antibacterial silver substituted hydroxyapatite/titania composite coating on Cp Ti

The present work is aimed at developing a bioactive, corrosion resistant and anti bacterial nanostructured silver substituted hydroxyapatite/titania (AgHA/TiO₂) composite coating in a single step on commercially pure titanium (Cp Ti) by plasma electrolytic processing (PEP) technique. For this purpose 2.5 wt% silver substituted hydroxyapatite (AgHA) nanoparticles were prepared by microwave processing technique and were characterized by X-ray diffraction (XRD), Fourier-transform infrared (FT-IR) spectroscopy and transmission electron microscopy (TEM) methods. The as-synthesized AgHA particles with particle length ranging from 60 to 70 nm and width ranging from 15 to 20 nm were used for the subsequent development of coating on Cp Ti. The PEP treated Cp Ti showed both titania and AgHA in its coating and exhibited an improved corrosion resistance in 7.4 pH simulated body fluid (SBF) and 4.5 pH osteoclast bioresorbable conditions compared to untreated Cp Ti. The in vitro bioactivity test conducted under Kokubo SBF conditions indicated an enhanced apatite forming ability of PEP treated Cp Ti surface compared to that of the untreated Cp Ti. The Kirby-Bauer disc diffusion method or antibiotic sensitivity test conducted with the test organisms of Escherichia coli (E. coli) for 24 h showed a significant zone of inhibition for PEP treated Cp Ti compared to untreated Cp Ti.     

Variation in the volatile terpenoids of two industrially important basil (Ocimum basilicum L.) cultivars during plant ontogeny in two different cropping seasons from India

BACKGROUND: Two Ocimum basilicum cultivars, ‘Vikarsudha’ and ‘CIM‐Saumya’, grown in the Kumaon region of western Himalaya were evaluated for their essential oil yield and composition at different stages of plant growth during two distinct cropping seasons (spring–summer and rain–autumn). RESULTS: The highest yield of essential oil was obtained at full bloom stage in both cultivars in both cropping seasons. The essential oils obtained from different stages in two cropping seasons were analysed by capillary gas chromatography with flame ionisation detection, and gas chromatography–mass spectrometry. The major component of cultivar ‘Vikarsudha’ was methyl chavicol (84.3–94.3%), while for cultivar ‘CIM‐Saumya’ the main components were methyl chavicol (62.5–77.6%) and linalool (14.4–34.1%). CONCLUSION: This study clearly indicated that cultivar, cropping season, plant ontogeny and plant part had significant effects on the yield and quality of the essential oil of O. basilicum. Further, the amount of methyl chavicol in the cultivars grown in this region was higher than in cultivars from other parts of India. Copyright © 2011 Society of Chemical Industry     

Yield and Functional Properties of Taro Starch as Affected by Ultrasound

Effect of ultrasound pretreatment on yield and functional properties of taro starch was investigated. A three-factor two-level factorial design was employed with treatment time (5 and 10 min), treatment cycle (0.5 and 1), and amplitude of ultrasound (50 and 100 %). Starch yield from ultrasonic treatment varied from 17.45 to 18.97 % compared to 15.29 % in conventional method. The highest yield of 18.97 % was obtained with treatment time 10 min, treatment cycle 0.5, and amplitude 50 %. A significant increase in swelling, solubility, pasting, and texture properties of the ultrasonically extracted starch was observed. A slight decrease in clarity of the starch pastes was also observed after ultrasonic pretreatment, but the differences were not much significant. Freeze-thaw stability of the ultrasonically extracted starches was found to be better compared to starch extracted using conventional method, making them suitable for foods subjected to refrigeration. The whiteness of the ultrasonically extracted starch powders was lower compared to conventionally extracted starch, but the differences were not statistically significant.