Effects of temperature and blank holding force on biaxial forming behavior of aluminum sheet alloys

Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and 6111-T4) using a heated die and punch in the warm forming temperature range of 200–350 °C. It is found that, while all three alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in such a manner that postpones necking and fracture by altering the location of greatest thinning.     

Natural rubber–ethylene‐propylene‐diene rubber covulcanization: Effect of reinforcing fillers

Filled covulcanizates of elastomer blend comprising natural rubber (NR) and ethylene‐propylene‐diene rubber (EPDM) of commercial importance were successfully prepared by using a multifunctional rubber additive; namely, bis(diisopropyl)thiophosphoryl disulfide (DIPDIS). A Two‐stage vulcanization technique further improved the physicochemical properties of the blend vulcanizates by restricting, through the formation of polar rubber bound intermediates, the migration of curative and filler from lower to highly unsaturated rubber. Scanning electron microscopy studies indicate homogeneity and coherency in the morphology of the two‐stage vulcanizates. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1001–1010, 2002; DOI 10.1002/app.10361     

Reactively compatibilised polyamide6/ethylene-co-vinyl acetate blends: mechanical properties and morphology

Mechanical properties and morphological studies of compatibilised blends of PA6/EVA-g-MA and PA6/EVA/EVA-g-MA were studied as functions of maleic anhydride content (MA) and dispersed phase (EVA-g-MA) concentrations, respectively at blending composition of 20 wt% dispersed phase (EVA-g-MA or combination of EVA and EVA-g-MA). The maleic anhydride (MA) was varied from 1 to 6 wt% in the PA6/EVA-g-MA blend, whereas MA concentration was fixed at 2 wt% in the ternary compositions with varying level of EVA-g-MA. ATR-IR spectroscopy revealed the formation of in situ copolymer during reactive compatibilisation of PA6 and EVA-g-MA. It was found that notched Izod impact strength of PA6/EVA-g-MA blends increased significantly with MA content in EVA-g-MA. The brittle to tough transition temperature of reactively compatibilised blends was found to be at 23 °C. The impact fractured surface topology reveals extensive deformation in presence of EVA-g-MA whereas; uncompatibilised PA6/EVA blend shows dislodging of EVA domains from the matrix. Tensile strength of the PA6/EVA-g-MA blends increased significantly as compared to PA6/EVA blends. Analysis of the tensile data using predictive theories showed an enhanced interaction of the dispersed phase and the matrix. It is observed from the phase morphological analysis that the average domain size of the PA6/EVA-g-MA blends is found to decrease gradually with increase in MA content of EVA-g-MA. A similar decrease is also found to observe in PA6/EVA/EVA-g-MA blends with increase in EVA-g-MA content, which suggest the coalescence process is slower in presence of EVA-g-MA. An attempt has been made to correlate between impact strength and morphological parameters with regard to the compatibilised system over the uncompatibilised system.     

Modification of non‐Newtonian flow behavior of aqueous solution of poly(vinyl alcohol) by conducting polypyrrole prepared by in situ polymerization of pyrrole

The rheological behavior of an aqueous solution of poly(vinyl alcohol) (PVA) and polypyrrole (PPY) dispersions prepared by ferric chloride (FeCl₃)‐catalyzed polymerization of pyrrole was investigated at 12°C using a coaxial rotational viscometer. The results show that the addition of a low dose of FeCl₃ to the PVA solution greatly influences its rheology. The prominent shear‐thickening (dilatant) nature of PVA turns significantly pseudoplastic (shear thinning) in the presence of FeCl₃. Polypyrrole‐loaded PVA was obtained in a stable, optically clear dispersion by in situ polymerization of pyrrole in an aqueous PVA solution (5%) using FeCl₃ as the oxidative catalyst at 12°C. The PPY dispersions in aqueous PVA systems having a low loading of PPY and low Fe⁺³ content retain the dilatant character of an aqueous PVA solution; however, for an aqueous PVA system having a relatively high PPY loading and also a high Fe⁺³ content, prominent pseudoplastic (shear thinning) behavior is exhibited. The odd novel rheological patterns exhibited by a PVA solution in the absence and presence of FeCl₃ and the PVA–PPY dispersions containing FeCl₃ under different sets of conditions are explained on the basis of the complexation of PVA by Fe⁺³ and related ions and also as a consequence of some degree of H‐bonding and chemical grafting between the support polymer PVA and the PPY formed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3737–3741, 2004     

The effect of temperature and moisture on the rheology of black coal-oil suspensions

Rheological properties of black coal-KC220 oil suspensions have been investigated using a Contraves rheometer over a temperature and coal volume fraction range of 18–200°C and 0.247-0.385, respectively. The suspensions behaved as Newtonian fluids. Variation of viscosity with temperature does not follow any regular trend and peak viscosity values occur in the temperature range of 80–140°C for dry coal and 70–130°C for moist coal, depending upon the concentrations of coal in the suspension. Freshly prepared suspensions of moist coal exhibit viscosity peaks at a temperature lower than that of the corresponding suspension with dry coal. However, when aged, the suspensions of moist coal exhibit very small peak viscosity and follow an Arrhenius type behavior. For both dry and moist coal, the maximum volume fraction, ?_m, continues to decrease with an increase in temperature.     

Recycling of silicone rubber waste: Effect of ground silicone rubber vulcanizate powder on the properties of silicone rubber

The silicone rubber vulcanizate powder (SVP) obtained from silicone rubber by mechanical grinding exists in a highly aggregated state. The particle size distribution of SVP is broad, ranging from 2 µm to 110 µm with an average particle size of 33 µm. X‐ray Photoelectron Spectroscopy (XPS) and Infrared (IR) Spectroscopy studies show that there is no chemical change on the rubber surface following mechanical grinding of the heat‐aged (200°C/10 days) silicone rubber vulcanizate. Addition of SVP in silicone rubber increases the Mooney viscosity, Mooney scorch time, shear viscosity and activation energy for viscous flow. Measurement of curing characteristics reveals that incorporation of SVP into the virgin silicone rubber causes an increase in minimum torque, but marginal decrease in maximum torque and rate constant of curing. However, the activation energy of curing shows an increasing trend with increasing loading of SVP. Expectedly, incorporation of SVP does not alter the glass‐rubber transition and cold crystallization temperatures of silicone rubber, as observed in the dynamic mechanical spectra. It is further observed that on incorporation of even a high loading of SVP (i.e., 60 phr), the tensile and tear strength of the silicone rubber are decreased by only about 20%, and modulus dropped by 15%, while the hardness, tension set and hysteresis loss undergo marginal changes and compression stress‐relaxation is not significantly changed. Atomic Force Microscopy studies reveal that incorporation of SVP into silicone rubber does not cause significant changes in the surface morphology.     

FRP composites based on different types of glass fibers and matrix resins: A comparative study

Flexural properties, impact energy, heat deflection temperature, and resistance to thermal and hydrothermal degradation of composites based on E-glass and N-glass fibers as the reinforcing agents, and epoxy, unsaturated polyester, phenolic, and epoxy-phenolic resin systems as the matrix materials were studied and compared. As a reinforcing agent E-glass fiber is superior to N-glass fiber, particularly with respect to development of flexural strength and modulus, impact strength, and thermal resistance; N-glass fiber, however, imparts to the composites substantially higher resistance to hydrothermal degradation under boiling conditions in different chemical environments. For use of both E-glass and N-glass fibers as reinforcing agents, the general order of resistance to hydrothermal degradation for the composites based on different matrix resins is epoxy > phenolic > unsaturated polyester resin. Incorporation of a low dose of a rubbery polymer, such as styrene butadiene rubber (0.1–0.2%) and liquid polybutadiene (0.5–0.75%), in unsaturated polyester resin as the matrix resin measurably enhances impact energy of the composite. © 1995 John Wiley & Sons, Inc.     

Occurrence of wax esters and 1-O-alkyl-2,3-diacylglycerols in goat epididymal sperm plasma membrane

Two unusual lipid classes were detected by thin-layer chromatography in the neutral lipids derived from goat cauda-epididymal sperm plasma membrane. The lipids were identified as wax esters and 1-O-alkyl-2,3-diacylglycerols based on chromatographic properties, identity of their hydrolysis products, and infrared/¹H nuclear magnetic resonance spectral evidence. The membrane containedca. 3 and 5 μg/mg protein of wax esters and alkyldiacylglycerols, respectively. The relative proportions of wax esters and alkyldiacylglycerols in the total neutral lipids were 1.5% and 2.4%, respectively. The lipids contained fatty acids with chain lengths of C₁₄ to C₂₂. The major fatty acids of the wax esters were 14∶0, 16∶0, 16∶1ω7, 18∶0 and 18∶1ω9. The fatty acids in alkyldiacylglycerol were 16∶0, 18∶0, 22∶5ω3 and 22∶6ω3. Alkyldiacylglycerol was particularly rich in docosahexaenoic acid 22∶6ω3) representing 30% of the total fatty acids. The alcohols of wax ester were all saturated with C₂₀–C₂₉ carbon chains. The deacylated products derived from alkyldiacylglycerols were identified as hexadecyl, octadecyl and octadec-9′-enyl glycerol ethers.     

Interpenetrating polymer network/functionalized-reduced graphene oxide nanocomposite: As an advanced functional material

In this report, smart polyurethane-polystyrene interpenetrating polymer network (IPN)-based nanocomposites were fabricated using simultaneous polymerization technique with different doses of functionalized reduced graphene oxide (f-RGO). RGO was functionalized with monoglyceride of sunflower oil in the presence of toluene diisocyanate. Successful functionalization of RGO was supported by Fourier-transform infrared spectroscopy, X-Ray diffraction, and transmission electron microscopy analyses. Most interestingly, the fabricated IPN-based nanocomposites showed significant enhancements in mechanical (tensile strength: 165%; elongation at break: 198%; toughness: 340%) and thermal (thermally stable up to 262°C) properties upon incorporation of 1 weight% of f-RGO. Moreover, the fabricated nanocomposites exhibited outstanding chemical resistance, self-cleaning behavior through surface hydrophobicity (static contact angle: 125.6–136.5°), multi-stimuli responsive shape memory effect (100% recovery within 33–44 s by microwave and 265–308 s by sunlight) and thermally actuated artificial muscle-like behavior. Therefore, the studied smart nanocomposites with the aforementioned properties hold significant potential for possible advanced applications.     

Relationships Between Satellite Observed Lit Area and Water Footprints

Global water resources are vulnerable to depletion due to the increasing demand of an ever-increasing human population. A country’s water footprint is a measure of the total volume of water needed to produce the goods and services consumed by the country, including water originating beyond its own borders. The water footprint can be a critical indicator of global water resource use, but its practical application is hindered by a lack of comparable data across national boundaries. The purpose of this article is to test the applicability of the nighttime imagery products produced by the Defense Meteorological Satellite Program’s Operational Linescan System (DMSP-OLS) for the assessment of the global water footprint. To accomplish this purpose, the average areal extent of nighttime lighting (lit area) is calculated from 1997 to 2001. Next, lit area is regressed on the total water footprint for each country, as indicated by the Water Footprint Network (WFN), to estimate that country’s total water footprint using nighttime imagery. Model residuals are analyzed at the national scale to understand the appropriateness of nighttime imagery for assessing water consumption. Results indicate strong positive correlations between lit area and total water footprint (TWF), domestic water withdrawal (DWW), and industrial water consumption (IWC) at the national scale. Overall, the analyses reveal that the rate of agricultural water consumption to total water footprint (AWCR) and population density can affect the precision of estimates when lit area is selected as a proxy to estimate water footprints.