A transformation technique to estimate the process capability index for non-normal processes

Estimating the process capability index (PCI) for non-normal processes has been discussed by many researches. There are two basic approaches to estimating the PCI for non-normal processes. The first commonly used approach is to transform the non-normal data into normal data using transformation techniques and then use a conventional normal method to estimate the PCI for transformed data. This is a straightforward approach and is easy to deploy. The alternate approach is to use non-normal percentiles to calculate the PCI. The latter approach is not easy to implement and a deviation in estimating the distribution of the process may affect the efficacy of the estimated PCI. The aim of this paper is to estimate the PCI for non-normal processes using a transformation technique called root transformation. The efficacy of the proposed technique is assessed by conducting a simulation study using gamma, Weibull, and beta distributions. The root transformation technique is used to estimate the PCI for each set of simulated data. These results are then compared with the PCI obtained using exact percentiles and the Box-Cox method. Finally, a case study based on real-world data is presented.     

Surface pressure and wind load characteristics on prisms immersed in a simulated transient gust front flow field

Thunderstorm generated gust fronts are responsible for various degrees of structural damage in many areas of the world. However, the resulting impact of gust front winds is not fully understood to such a level that their flow kinematics, dynamics and impact on structures can be quantified with some certainty. Gust front winds are transient in nature and have a flow profile which differs significantly from a typical boundary layer flow field. This study focuses on investigating the effects of this flow profile and its transient nature on the aerodynamics of bluff, prismatic bodies. A gust front type flow field is generated using a multiple fan wind tunnel and the resulting surface pressures are captured on a suite of prismatic models, which vary in size in relationship to the oncoming wind profile. The temporal variations in surface pressures are analyzed using traditional time, frequency and time-frequency domain schemes. Results indicate the changing nature of the surface pressure field in time, highlighting both qualitative and quantitative differences between local and area-averaged pressures under a host of flow profiles.     

Wrapping carbon nanotubes by biopolymer chains: Role of nanointerfaces in detection of vapors in conductive polymer composite transducers

Chitosan (CS) and hydrophobic‐modified chitosan (HM‐CS) chains were wrapped onto multiwalled carbon nanotubes (MWNTs) and introduced to polyvinyl alcohol (PVA) matrices as nanohybrid conductive polymer composites (CPCs) for detection of polar vapors. The effect of grafted alkyl groups on polarity of CS chains were studied by quantum mechanics (QM). The designed composites were applied as sensitive layers to clarify the response mechanism in CPCs gas sensors. It was realized that the wrapped biopolymers intensely influenced the sensitivity of the composites. Experiment results specified that the nature of biomacromolecules and their interactions with vapor molecules affects the resistance change in CPCs. The higher interaction of CS with polar vapor molecules caused more plasticization of polymer segments in the MWNTs connections. Such phenomenon enhanced the resistance change in the presence of analytes. Moreover, it was inferred that the semiconductor character of MWNTs has an important effect in the final signals. The more polar structure of CS in comparison with HM‐CS enhanced the adsorption of vapor molecules on the surface of MWNTs, and the electron donor analytes decreased the conductivity of p‐type MWNTs increasing the final responses. The presented results corroborate that the performance of CPCs gas sensors could be finely tuned through manipulation of the nanointerfaces. POLYM. COMPOS., 37:2803–2810, 2016. © 2015 Society of Plastics Engineers     

Synthesis and Characterization of AgBr–Silk Nanocomposite Under Ultrasound Irradiation

The growth of silver bromide nanoparticles on silk yarn was achieved by sequential dipping in alternating bath of potassium bromide and silver nitrate under ultrasound irradiation. The effect of concentration, power of ultrasound irradiation and the numerous of sequential dipping steps in growth of the AgBr nanoparticles on silk yarn were studied. The samples were characterized with powder X-ray diffraction (XRD), scanning electron microscopy (SEM) and Inductive Coupled Plasma (ICP). The lower average size and the higher crowded AgBr nanoparticles upon silk yarn are the result of using ultrasound irradiation.     

Producing Ti–6Al–4V/TiC composite with good ductility by vacuum induction melting furnace and hot rolling process

In this paper, Ti–6Al–4V/TiC composite was fabricated by VIM furnace and graphite crucible. X-ray diffraction analysis and EDS techniques were used to identify the phases in the material. Microstructure characteristics of the Ti–6Al–4V/TiC composite were evaluated by means of optical microscopy. The tensile test was performed at room temperature after hot-rolling of the samples in the beta phase field. The results revealed that at different melting times, three kinds of precipitates are formed in the microstructure including grain boundary, eutectic and transgranular precipitates. The size of transgranular precipitates was significantly larger than that of the other two types of carbides and had the worst effect on ductility. Furthermore, an increase in the amount of carbon by increasing the melting time led to an increase in hardness and strength and decrease in ductility. Finally, TiC/Ti–6Al–4V with high strength (∼1200 MPa) and good ductility (10% elongation and 15% reduction in area) was produced in VIM furnace using 0.5 min melting time.     

Rapid carbothermic synthesis of silicon carbide nano powders by using microwave heating

This paper reports an improved procedure for synthesis of silicon carbide nanopowders from silica by carbothermic reduction under fast microwave-induced heating. The powders have been prepared by direct solid-state reaction in a 2.45 GHz microwave field in nitrogen atmosphere after 40 h milling. For the first time, the formation of silicon carbide (β-SiC) as a major phase can be achieved at 1200 °C in 5 min of microwave exposure, resulting in nano sized particles ranging from 10 to 40 nm under optimized synthesis condition. The Rietveld quantitative phase-composition analysis confirmed that the major SiC polytype is cubic SiC (β-SiC) with 98.5(4) weight fraction and the remained is minor hexagonal SiC polytypic (α-SiC) phases. Therefore this method is the most efficient one for SiC powder synthesis in terms of energy and time saving as well as preparation of SiC nano powders.     

Rapid and green synthesis of bimetallic Au–Ag nanoparticles using an otherwise worthless weed Antigonon leptopus

We demonstrate a simple, straightforward, clean-green, single pot approach for the synthesis of bimetallic Ag/Au nanoparticles (BNPs) by using a highly invasive terrestrial weed coral vine (Antigonon leptopus). Aqueous extracts of the weed were found to reduce the metal ions to form nanosised aggregates and then stabilise them by preventing further aggregation. The efficacy of the extracts of all its parts was explored by varying the stoichiometry of reactants, temperature, pH and reaction time. The electron micrographs of the synthesised BNPs indicated the presence of particles of predominantly spherical shapes in sizes ranging from 10 to 60 nm. The presence of gold and silver atoms was confirmed from the energy dispersive X-ray, X-ray photoelectron and X-ray diffraction studies. The Fourier transform infra-red spectroscopic spectral study indicated that the phenolics (including flavonoids) and proteins contained in the plant extract could have been responsible for the formation and stabilisation of the BNPs.     

Effect of sulfur on graphite aspect ratio and tensile properties in compacted graphite irons

In this research, the effect of sulfur content on graphite aspect ratio and tensile properties of compacted graphite iron (CGI) was investigated. Different samples with sulfur levels ranging from 0.023 to 0.080% were produced in which the amount of magnesium was the same. Magnesium was added as FeSiMg by sandwich method and sulfur was added as pyrite powder in reaction chamber of the mold. In order to study the microstructure and mechanical properties, metallographic examination and mechanical tests were conducted on specimens. The metallographic results showed that increasing of sulfur level from 0.023 to 0.080% in constant magnesium level of 0.057% increases the graphite aspect ratio from 0.6 to 12.4. Evaluation of the mechanical test results indicated that increasing of sulfur level, decreases the tensile properties of compacted graphite iron.