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The objective of this study was to develop an online tool-wear-measurement scheme for small diameter end-mills based on machine vision to increase tool life and the production efficiency. The geometrical features of wear zone of each end mill were analyzed, and three tool wear criterions of small-diameter end mills were defined. With the uEye camera, macro lens and 3-axis micro milling machine, it was proved the feasibility of measuring flank wear with the milling tests on a 45# steel workpiece. The design of experiment (DOE) showed that Vc was the most remarkable effect factor for the flank wear of small-diameter end mill. The wear curve of the experiments of milling was very similar to the Taylor curve. 相似文献
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A fuzzy control algorithm is adopted to help the needle hit the target more accurately. The experimental setup for the needle insertion is built up to validate the algorithm. How the forces dur- ing the insertion make the needle deflect away from the planned path is given, and the normal meth- od correcting the deflection is obtained accordingly. Because the normal method cannot perform well for correction, a fuzzy controller is established. The input module, output module, fuzzification module, defuzzification module and inference engine for the controller are given respectively accord- ing to the fuzzy theory. Our experimental results show that the fuzzy controlling system presenting in the paper can better eliminate the deflection. 相似文献
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Utilizing the convex hull theory, a novel minimum zone circle (MZC) method, named improved minimum zone circle (IMZC) was developed in this paper. There were three steps for IMZC to evaluate the roundness error. Firstly, with the convex hull algorithm, data points on the circle contour were categorized into two sets to determine two concentric circles which contained all points of the contour. Secondly, vertexes of the minimum circumscribed circle and the maximum inscribed circle were found out from the previously determined two sets, and then four tangent points for determining the two concentric circles were also found out. Lastly, according to the evaluation using the MZC method, the roundness error was figured out. In this paper, IMZC was used to evaluate roundness errors of some micro parts. The evaluation results showed that the measurement precision using the IMZC method was higher than the least squared circle (LSC) method for the same set of data points, and IMZC had the same accuracy as the traditional MZC but dramatically shortened computation time. The computation time of IMZC was 6.89% of the traditional MZC. 相似文献
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In order to improve the effectiveness of percutaneous diagnosis and therapies,the needle insertion into the deforming soft and inhomogenous tissue should be accurate. In this study a needle with 6 degrees of freedom force / torque sensor is used to find the relationship between the pathway’s length and the force. Our experiments show that the method with repeated extraction-insertion cycles can make the needle approach the target as much as possible. M eanwhile ! a method to obtain the appropriaterepeated extraction-insertion cycles is given to drive the needle to execute the repeated cycles efficiently. Experiments and discussions were conducted to preliminarily validate the method. 相似文献
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A research on maintenance oriented remote monitoring and diagnosis modular as well as the data transportation technique is carried out.An opened and modularized data share framework integrated with virtual graphic transportation is presented to realize the data exchange.As a result,it implements a real-time monitoring,diagnosis and maintenance systerm based on WWW.An effective support technique for the real-time remote fault diagnosis,maintenance and entire life cycle design of products is supplied. 相似文献
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目的：为了实现对微小尺寸零件复杂边缘的识别,根据微小尺寸零件加工特性,提出一种微小尺寸零件复杂边缘显微图像识别算法。方法：该算法通过对不同工件的边缘过渡区进行提取,建立不同工件边缘过渡区的数学模型,再从数学模型中根据加工特性确定边缘点精确位置。结果：实验结果表明：精研磨工艺的零级1mm标准量块的测量误差为0.395μm。结论：通过对精研磨、冲压、线切割三种常见微细加工方法建模分析得出：加工特性对微小型结构件边缘区域影响较大,边缘精确识别时应考虑加工特性的影响。该算法思想上考虑了实际加工特性的影响,算法上加入统计学方法,通过建立过渡区数学模型使边缘检测结果达到亚象素级。 相似文献
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A new 6-DOF micro-manipulation robot based on 3-PPTTRS parallel mechanisms in combination with flexure hinges is proposed. The design principle of the mechanism is introduced, and the kinematics analysis method based on differentiation is used to get the 相似文献
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A modularized,network,reconfigurable architecture and design method of embedded control module is proposed.This control module uses a TMS320F2812 chip as the core,and introduces modularization,network,reconfigurable theory to the design of control module to better meet the flexible and reconfigurable control need of assembly line.The design method of the control module is verified by constructing a control experiment based on controlling of precision x-y displacement platform through a CAN bus.Experimental results show that the controlling repeat position accuracy of precision x-y platform by control module is 0.5μm and the position error is less than 1μm which meet the needs of micro-adjustment pose of assembly line. 相似文献
