A novel processing technique for thermoplastic manufacturing of unidirectional composites reinforced with jute yarns

This paper primarily investigates the fabrication process of long-fibre reinforced unidirectional thermoplastic composites made using jute yarns (both untreated and treated). Tubular braiding technique was used to produce an intermediate material called “microbraid yarn” (MBY) with jute yarn as the straightly inserted axial reinforcement fibre and polymer matrix fibre being braided around the reinforcing jute yarns. Microbraid yarns were then wound in a parallel configuration onto a metallic frame and compression molded to fabricate unidirectional composite specimens. In this study, two types of polymeric materials (biodegradable poly(lactic) acid and non-biodegradable homo-polypropylene) were used as matrix fibres. Basic static mechanical properties were evaluated from tensile and 3 point bending tests. Test results were analyzed to investigate the effects of molding temperature and pressure on the mechanical and interfacial behaviour. For the unidirectional jute fibre/poly(lactic) acid (PLA) composites, the results indicated that the molding condition at 175 °C and 2.7 MPa pressure was more suitable to obtain optimized properties. Improved wettability due to proper matrix fusion facilitated thorough impregnation, which contributed positively to the fibre/matrix interfacial interactions leading to effective stress transfer from matrix to fibre and improved reinforcing effects of jute yarns. For the jute/PP unidirectional composites, specimens with only 20% of jute fibre content have shown remarkable improvement in tensile and bending properties when compared to those of the virgin PP specimens. The improvements in the mechanical properties are broadly related to various factors, such as the wettability of resin melts into fibre bundles, interfacial adhesion, orientation and uniform distribution of matrix-fibres and the lack of fibre attrition and attenuation during tubular braiding process.     

Sago starch‐filled linear low‐density polyethylene (LLDPE) films: Their mechanical properties and water absorption

Composites containing various percentages of sago starch and linear low‐density polyethylene (LLDPE) have been prepared. The mechanical properties and water uptake of the composites have been determined. The tensile strength and elongation at break decreased with increase in starch content. However, the modulus of the composites increased with increase in starch content. The yield strength was not significantly affected. Moisture uptake in humid air and in water increased with increase in starch content. At higher relative humidity the composites absorbed more moisture, thus indicating that the moisture barrier properties decreased with increase in relative humidity. Moisture uptake was highest when the composites were completely immersed in water. Scanning electron microscopy (SEM) shows agglomeration of the starch granules and hence, poor wetting between the starch granules and LLDPE matrix. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 29–37, 2001     

Oil-resistance studies of dynamically vulcanized poly(vinyl chloride)/epoxidized natural rubber thermoplastic elastomer

Dynamically vulcanized poly(vinyl chloride)/epoxidized natural rubber (PVC/ENR) thermoplastic elastomers (TPEs) were prepared with a Brabender plasticorder coupled with a mixing attachment by melt mixing. The blends were prepared at 150°C at a rotor speed of 50 rpm. Curatives concentration was steadily increased from 0 to 1 phr in order to study the vulcanization effect on the plasticized blend. The effectiveness of the dynamic vulcanization was indicated by the Brabender plastograms. The properties investigated include mass swell, tensile strength, elongation at break, modulus at 100% elongation (M100), tear strength, and hardness. The PVC/ENR samples were exposed to two types of environments, namely, air and oil under otherwise identical conditions. The effect of oil and thermooxidative aging on the mechanical properties were characterized at room temperature and 100°C. It was found that at ambient temperature the samples immersed in oil possessed similar properties to those that were exposed to air. Significant enhancement in mechanical properties were observed for both environments at 100°C. This has been attributed to the increase in crosslink density which was manifested by a steady reduction in percent mass swell with increased sulfur loading. The excellent mechanical behavior of the PVC/ENR TPEs even after immersing the samples in oil at 100°C has provided a good indication of the oil resistance of the materials. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1357–1366, 1998     

Hygrothermal aging and fracture behavior of styrene‐acrylonitrile/acrylate based core–shell rubber toughened poly(butylene terephthalate)

A study of hygrothermal aging in terms of the kinetics of moisture absorption by poly(butylene terephthalate) (PBT) and styrene‐acrylonitrile/acrylate based core–shell rubber (CSR) toughened PBT (PBT‐CSR) was undertaken. The diffusion of water into the PBT compounds with various CSR contents was investigated by immersion of specimens in water at temperatures between 30 and 90°C. It was observed that the equilibrium moisture content and the diffusion coefficient of the PBT both increased with increasing CSR content. The fracture behaviors of the PBT and PBT‐CSR were investigated. The focus of investigation was on the effect of an internal parameter (rubber content) and external parameters (testing temperature, deformation rates, and hygrothermal aging) on the fracture behavior of these materials. The fracture response of the various materials was evaluated by the fracture toughness and energy measured on static‐loaded compact tension specimens. The tensile and fracture behavior of PBT and PBT‐CSR was affected by both the internal and external parameters. On its own the CSR impact modifier failed to improve the toughness of PBT at either high testing speed or subambient temperature (−40°C). Based on the dynamic mechanical analysis study, the CSR is believed to behave as a rigid particulate filler in the PBT that consequently reduces the ductility of the PBT. All the materials tested showed poor retention of the tensile and fracture properties upon exposure to hygrothermal aging at 90°C, and these properties could not be restored by subsequent drying. This was attributed to severe hydrolytic degradation of the PBT that caused permanent damage to the materials. The failure modes of PBT and PBT‐CSR were assessed by fractographic studies in a scanning electron microscope. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2470–2481, 1999     

Mechanical and thermo-oxidative properties of blends of poly(vinyl chloride) with epoxidized natural rubber and acrylonitrile butadiene rubber in the presence of an antioxidant and a base

Being polar and compatible with poly(vinyl chloride), epoxidized natural rubber (ENR) is similar in behaviour to acrylonitrile butadiene rubber (NBR). To assess the extent of this similarity, the mechanical properties of 50/50 blends of PVC with these two rubbers were compared. Their response to thermo-oxidative ageing in the presence of an antioxidant and a base was also investigated by ageing the blends at 100°C for 7 days. Studies involving mechanical properties and FTIR were used to evaluate the extent of thermal degradation. The results revealed that blends of ENR show mechanical properties which are as good as, and in some instances better than, those of the NBR blends. However, the ENR blends with PVC are very prone to oxidative ageing. This might be attributed to the susceptibility of the oxirane group to ring-opening reactions, particularly in the presence of PVC, which yields HCl as it degrades. The amine-type antioxidant 2,24-trimethyl-1,2-dihydroquinoline (TMQ) improved the oxidative stability of both blends. This was more significant in the ENR blend, which in some cases attained stability comparable with that of NBR. The addition of a base, calcium stearate [Ca(St)₂], did not show any influence in the PVC/ENR blend, even though it was expected to curb acid-catalysed degradation. Ca(St)₂, however, improved the oxidative stability of the PVC/NBR blend. The combination of optimum amounts of TMQ and Ca(St)₂ effectively improved the tensile strength of both unaged blends, without appreciable adverse effect on elongation at break. This combination also imparted stability better than that of TMQ alone.     

Effects of hygrothermally decomposed polyurethane on the curing and mechanical properties of carbon black‐filled epoxidized natural rubber vulcanizates

Hygrothermally decomposed polyurethane (HD‐PUR) was mixed up to 20 phr in epoxidized natural rubber (with 50 mol % epoxidation; ENR50) recipes, and the curing and mechanical behaviors were studied. Mechanical testing of the ENR50/HD‐PUR vulcanizates determined the tensile, tear, compression‐set, hardness, abrasion, hysteresis, and resilience properties. No significant changes were observed in the tensile properties with the incorporation of HD‐PUR. The ENR50 compounds showed an increase in compression set with increasing HD‐PUR content. Rubbers cured by a semi‐efficient vulcanization system gave the best overall performance. A further improvement in curing and mechanical properties was achieved by the carbon black grade N330 being replaced with a more active grade (N375). © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2265–2276, 2002     

The effect of heat sealing temperature on the properties of OPP/CPP heat seal. I. Mechanical properties

The effect of heat sealing temperature on the mechanical properties and morphology of OPP/CPP laminate films was investigated. The laminated films were placed in an impulse type heat sealing machine with both CPP sides facing each other. The temperatures investigated ranged from 100 to 250°C. T‐peel and tensile tests in combination with SEM were used to characterize the heat seals. A minimum seal initiation temperature of 120°C was identified for OPP/CPP laminate heat sealing. Peel strength increased sharply from zero at 110°C to maximum at 120°C, after which a gradual decrease was observed. Tensile strength initially increased until 120°C, after which it gradually decreased until 170°C and assumed a constant value beyond that. The initial rise has been associated to cold crystallization, while the reduction between 120°C and 170°C was due to relaxation in molecular orientation. Beyond 170°C, all the orientation in the laminate has been lost so orientation effects are nullified. Morphological studies with SEM revealed that seals were partially formed at lower temperatures, while the laminates were totally fused together at high temperatures, with intermediate temperatures showing properties that lie in between. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 753–760, 2005     

On mechanical properties of sago starch/poly(ε‐caprolactone) composites

Four types of sago starch were incorporated into a poly(ε‐caprolactone) (PCL) matrix, native, predried, thermoplastic starch (TPS) granules and TPS. All systems were found to be phase‐separated. Tensile properties were obtained after formulation of various mixtures and processing of suitable test specimens. It was found that elongation at break of composites comprising native starch and thermoplastic starch decreases almost linearly with volume fraction of starch whereas tendencies to nonlinear dependencies were observed for predried and thermoplastic starch granules. Except for composites containing native starch, tensile strength was found to decrease linearly with volume fraction of starch. However, statistical analysis of the corresponding regression coefficients shows that the coefficients ruling the compostion dependence of tensile properties are not significantly different for the four starch types. One may conclude that in all cases, tensile properties decrease almost linearly with volume fraction and maximum volume fraction of starch loading is around 0.6. Scanning electron micrographs of fracture surfaces revealed weak interfacial adhesion between sago starch and the polymer matrix.     

The effect of ambient moisture and temperature conditions on the mechanical properties of glass fiber/carbon fiber/nylon 6 sandwich hybrid composites consisting of skin‐core morphologies

The concept of skin‐core (SC) morphology was used to make sandwich hybrid composites in which the skin and core were composed of different fibers in the same matrix. The sandwich blends comprising glass skin with carbon core and vice versa were compared with those of the hybrid composite, while the respective carbon (CF) and glass fiber (GF) composites served as points of reference. The composites were compounded and fabricated into injection molded tensile specimens and 3‐mm thick plaques. The effect of ambient temperature and moisture was studied. The fracture mechanical characterization of the various materials was done by using notched compact tension (CT) specimens. Tensile properties were also used to characterize the composites. Morphogical studies based on scanning electron microscopy and light microscopy were used to elucidate fracture characteristics. Deterioration of properties was noticed under hot and humid conditions. Synergism in flexural properties was observed in the CF/GF/PA hybrid composite. The mechanical properties of the CF/GF/PA hybrid are closer to those of CF/PA, suggesting a cost advantage by substituting half of the carbon fibers with glass fibers. Dynamic mechanical analysis results revealed that synergism in T_g is attained by blending or sandwiching glass and carbon fibers. Morphological studies reaffirmed the skin‐core morphology of the composites. POLYM. COMPOS., 26:52–59, 2005. © 2004 Society of Plastics Engineers.     

Rheological and mechanical properties of dynamically cured poly(vinyl chloride)/nitrile butadiene rubber thermoplastic elastomers

Plasticized poly(vinyl chloride)/nitrile butadiene rubber (PVC/NBR) thermoplastic elastomers (TPEs) were dynamically cured in the melt stage with the incorporation of a semi‐efficient curing system using a Brabender Plasticorder at 150 °C and rotor speed of 50 rev min^?1. Sulfur concentration was progressively increased from zero to 1 part per hundred NBR to study the effect of dynamic curing on mechanical and rheological behaviour of the TPEs. The compounds were characterized in respect of their rheological and mechanical properties. The effectiveness of dynamic curing was studied using Brabender plastograms, a moving disc rheometer and swelling index measurement. The mechanical properties investigated include tensile strength, elongation at break, modulus at 100% elongation, tear strength and hardness. The influence of thermooxidative ageing on the mechanical properties was investigated by incubating the PVC/NBR TPEs in an air oven at 80 °C for 168 h. The torque values obtained from both rheometers increased with increasing sulfur dosage, while the swelling index decreased. The significant increase in the degree of curing evidenced by the steady reduction in the swelling index provided excellent proof of the efficiency of the dynamic curing technique. Thermo‐oxidative ageing resulted in a pronounced enhancement in mechanical properties as a function of sulfur content. This observation seems to indicate that some microstructural changes, such as the formation of new crosslinks, occur in the thermo‐oxidatively aged TPEs. This trend was supported by further reduction in the swelling index of the aged TPEs. © 2003 Society of Chemical Industry