Generation of uniform drops via through-hole arrays micromachined in stainless-steel plates

This study investigated the generation of oil drops using new symmetric and asymmetric through-hole-array devices made of stainless steel. The through-hole-array devices were built by piling up six stainless-steel plates, each having circular micro-holes with a diameter of 300 or 500 μm or micro-slots with a shorter line of 300 or 500 μm. Drops were generated by injecting a dispersed phase (refined soybean oil) via the through-hole array into a compartment filled with a continuous phase (Milli-Q water solution containing one of two emulsifiers). The drop detachment from symmetric and asymmetric through holes was observed in real time and analyzed. Uniform oil drops with average diameters of 1.0–4.1 mm and coefficients of variation of typically less than 6% were generated using symmetric and asymmetric through-hole-array devices. The resultant drop diameters for asymmetric through-hole arrays were significantly smaller than those for symmetric through-hole arrays. This paper also discusses experimental results regarding the effects of the microstructure, the dimensions of the through holes, and the type of emulsifier on drop generation and the resultant drop diameter.     

Straight-through microchannel devices for generating monodisperse emulsion droplets several microns in size

The authors recently proposed a promising technique for producing monodisperse emulsions using a straight-through microchannel (MC) device composed of an array of microfabricated oblong holes. This research developed new straight-through MC devices with tens of thousands of oblong channels of several microns in size on a silicon-on-insulator plate, and investigated the emulsification characteristics using the microfabricated straight-through MC devices. Monodisperse oil-in-water (O/W) and W/O emulsions with average droplet diameters of 4.4–9.8 μm and coefficients of variation of less than 6% were stably produced using surface-treated straight-through MC devices that included uniformly sized oblong channels with equivalent diameters of 1.7–5.4 μm. The droplet size of the resultant emulsions depended greatly on the size of the preceding oblong channels. The emulsification process using the straight-through MC devices developed in this research had very high apparent energy efficiencies of 47–60%, defined as (actual energy input applied to droplet generation/theoretical minimum energy input necessary for making droplets) × 100. Straight-through MC devices with numerous oblong microfluidic channels also have great potential for increasing the productivity of monodisperse fine emulsions.     

Inside Front Cover: Fabrication of Ideally Ordered Nanoporous Alumina Films and Integrated Alumina Nanotubule Arrays by High‐Field Anodization (Adv. Mater. 17/2005)

A simple, low‐cost approach to fabricating large‐area highly ordered nanoporous alumina films in sulfuric acid solutions through a single‐step high‐field anodization, without the assistance of any additional process, is reported on p. 2115 by Chu and co‐workers. The critical high anodizing potential in the adopted electrolyte system increases with the ageing of solutions after a long period of anodization. Correspondingly, the applicable current density for stable anodization rises significantly, thus leading to high‐speed film growth. Uniform porous anodic alumina films in sulfuric acid solutions under a high electric field of 40–70 V and 1600–2000 A m^–2 are achieved.     

Shape from Shading with Interreflections Under a Proximal Light Source: Distortion-Free Copying of an Unfolded Book

We address the problem of recovering the 3D shape of an unfolded book surface from the shading information in a scanner image. This shape-from-shading problem in a real world environment is made difficult by a proximal, moving light source, interreflections, specular reflections, and a nonuniform albedo distribution. Taking all these factors into account, we formulate the problem as an iterative, non-linear optimization problem. Piecewise polynomial models of the 3D shape and albedo distribution are introduced to efficiently and stably compute the shape in practice. Finally, we propose a method to restore the distorted scanner image based on the reconstructed 3D shape. The image restoration experiments for real book surfaces demonstrate that much of the geometric and photometric distortions are removed by our method.     

1.3-μm InP-InGaAsP lasers fabricated on Si substrates by waferbonding

1.3-μm InP-InGaAsP lasers have been successfully fabricated on Si substrates by wafer bonding. InP-InGaAsP thin epitaxial films are prepared by selective etching of InP substrates and then bonded to Si wafers, after which the laser structures are fabricated on the bonded thin films. The bonding temperature has been optimized to be 400°C by considering bonding strength, quality of the bonded crystal, and compatibility with device processes. Room-temperature continuous-wave (RT CW) operation has been achieved for 6-μm-wide mesa lasers with a threshold current of 39 mA, which is identical to that of conventional lasers on InP substrates. Additionally, the lasers fabricated on Si have exhibited higher output powers than the lasers on InP, which is due to higher thermal conductivity of Si substrates. From these results, the wafer bonding is thought to be a promising technique to integrate optical devices on Si and implement optical interconnections between Si LSI chips     

Fabrication of alumina films with laminated structures by ac anodization

Anodization techniques by alternating current (ac) are introduced in this review. By using ac anodization, laminated alumina films are fabricated. Different types of alumina films consisting of 50–200 nm layers were obtained by varying both the ac power supply and the electrolyte. The total film thickness increased with an increase in the total charge transferred. The thickness of the individual layers increased with the ac voltage; however, the anodization time had little effect on the film thickness. The laminated alumina films resembled the nacre structure of shells, and the different morphologies exhibited by bivalves and spiral shells could be replicated by controlling the rate of increase of the applied potentials.     

Heavy metal precipitation by polycation-polyanion complex of PEI and its phosphonomethylated derivative

The removal of various heavy metal ions such as Cu2+, Co2+, Zn2+, Ni2+ and Pb2+ from aqueous solutions by precipitation with polyelectrolyte complex of PPEI and PEI was conducted. Heavy metal binding with PPEI was initially allowed to occur and then upon equilibration, PEI was added to initiate precipitation of the polyelectrolyte complex together with the heavy metal ion. The PPEI-PEI system was found effective for heavy metal scavenging purposes even in the presence of high concentrations of non-transition metal ions like Na+. Heavy metal concentration may be reduced beyond emission standards for industrial wastewaters. The PPEI-PEI polyelectrolyte complex was found to be more effective than traditional precipitation methods for the treatment of a representative electroless Ni plating waste solution.     

40 Gbit/s packet bit error ratio and loss real-time measurement for ultrahigh-speed packet switched network

A novel packet bit error rate (BER) and loss measurement method and system is proposed. A proposed 40 Gbit/s packet BER and loss measurement system is expressed in detail. A 40 Gbit/s BER and loss measurement with various conditions is demonstrated experimentally. In real time, only the payload part of a packet and burst stream with fluctuated guard time is evaluated. The BER and packet loss of a randomly received packet sequence due to routing and buffering can be also evaluated by the measurement system. A 10 Gbit/s packet BER and loss measurement with optical label switching, buffering, and preamble-free optical packet 3R are demonstrated experimentally.