Influence of different wood flour fractions on the mechanical properties of injection molded WPC with cellulose propionate

This research investigated the effect of different fractions of commercial wood flour (Type c100 from JRS, Germany) on mechanical and physical properties of wood-polymer composites (WPC). The fractions were named regarding the mean lengths of their particles in µm; 80, 130, 255, 405 and 485. The composite samples were manufactured with 30 wt% of wood flour fractions of all five groups as well as the not fractionated flour, and 70 wt% of cellulose propionate (CP). The melt mass-flow rate (MFR) of the different granules, tensile strength, and modulus of elasticity, flexural strength, flexural modulus and the impact strength of the injection molded specimens as well as the water uptake were determined in this study. WPCs with the specific size range used in this investigation exhibited improved strength and modulus of elasticity in tensile and flexural tests, compared to pure CP. Using fraction 255, the mechanical properties increased the most. Tensile strength rose by 28 and 13% compared to CP and to WPC with the not fractioned wood powder, respectively. Fraction 255 increased flexural strength by 33 and 5% compared to CP and WPC with the not fractioned flour. The MFR (tested at 190 °C with 7.16 kg) of WPC_255 is the lowest with 2.3 g/10 min. Composites with the smallest particles showed the least water uptake.     

Polyurethanes based on 2,2‐Dinitropropane‐1,3‐diol and 2,2‐bis(azidomethyl)propane‐1,3‐diol as potential energetic binders

On the base of 2,2‐bis(azidomethyl)propane‐1,3‐diol (BAMP) and 2,2‐dinitropropane‐1,3‐diol (DNPD) four different polyurethanes were synthesized in a polyaddition reaction using hexamethylene diisocyanate (HMDI) and diisocyanato ethane (DIE). The obtained prepolymers were mainly characterized using vibrational spectroscopy (IR) and elemental analysis. For determination of low and high temperature behavior, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were used. Investigations concerning friction and impact sensitivities were carried out using a BAM drop hammer and friction tester. The energetic properties of the polymers were determined using bomb calorimetric measurements and calculated with the EXPLO5 V6.02 computer code. The obtained values were compared with the glycidyl azide polymer (GAP). The compounds turned out to be insensitive toward friction (>360 N) and less sensitive toward impact (40 J). The good physical stabilities, along with their sufficient thermal stability (170–210 °C) and moderate energetic properties renders these polymers into potential compounds for applications as binders in energetic formul;ations. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43991.     

The Adhesion‐Enhanced Contact Electrification and Efficiency of Triboelectric Nanogenerators

In the present work, the contact electrification of polymers that differ in adhesion strength is studied. Electrical current is measured along with adhesion in macroscale contacting‐separation experiments. Additionally, local adhesion and roughness are studied with atomic force microscopy to get deeper insight into relations between surface properties and electrification. Measurements reveal that higher surface charge is formed on more adhesive surfaces, thus confirming covalent bond cleavage as a mechanism for contact electrification of polymers. Investigated materials possess enhanced contact electrification making them attractive candidates for the conversion of mechanical energy to electrical in triboelectric nanogenerator devices.     

High‐Temperature Neutron Diffraction,Raman Spectroscopy,and First‐Principles Calculations of Ti3SnC2 and Ti2SnC

Herein, we report—for the first time—on the additive‐free bulk synthesis of Ti₃SnC₂. A detailed experimental study of the structure of the latter together with a secondary phase, Ti₂SnC, is presented through the use of X‐ray diffraction (XRD), and high‐resolution transmission microscopy (HRTEM). A previous sample of Ti₃SnC₂, made using Fe as an additive and Ti₂SnC as a secondary phase, was studied by high‐temperature neutron diffraction (HTND) and XRD. The room‐temperature crystallographic parameters of the two MAX phases in the two samples are quite similar. Based on Rietveld analysis of the HTND data, the average linear thermal expansion coefficients of Ti₃SnC₂ in the a and c directions were found to be 8.5 (2)·10^?6 K^?1 and 8.9 (1)·10^?6 K^?1, respectively. The respective values for the Ti₂SnC phase are 10.1 (3)·10^?6 K^?1 and 10.8 (6)·10^?6 K^?1. Unlike other MAX phases, the atomic displacement parameters of the Sn atoms in Ti₃SnC₂ are comparable to those of the Ti and C atoms. When the predictions of the atomic displacement parameters obtained from density functional theory are compared to the experimental results, good quantitative agreement is found for the Sn atoms. In the case of the Ti and C atoms, the agreement is more qualitative. We also used first principles to calculate the elastic properties of both Ti₂SnC and Ti₃SnC₂ and their Raman active modes. The latter are compared to experiment and the agreement was found to be good.     

Thermophysical and Microstructural Studies on Thermally Sprayed Tungsten Carbide-Cobalt Coatings

The development of new hardmetal coating applications such as fatigue-loaded parts, structural components, and tools for metal forming is connected with improvement of their performance and reliability. For modelling purposes, the knowledge of thermophysical, mechanical, and other material data is required. However, this information is still missing today. In this study, the thermophysical data of a WC-17Co coating sprayed with a liquid-fuelled HVOF-process from a commercial agglomerated and sintered feedstock powder from room temperature up to 700 °C was determined as an example. The dependence of the heat conductivity on temperature was obtained through measurement of the coefficient of thermal expansion, the specific heat capacity, and the thermal diffusivity. Heat conductivities ranging from 29.2 W/(mK) at 50 °C to 35.4 W/(mK) at 700 °C were determined. All measurements were performed twice (as-sprayed and after the first thermal cycle) to take into account the structural and compositional changes. Extensive XRD and FESEM studies were performed to characterize the phase compositions and microstructures in the as-sprayed and heat-treated states. Bulk samples obtained by spark plasma sintering from the feedstock powder were studied for comparison.     

Improving the thickness accuracy of cold rolled narrow strip by piezoelectric roll gap control at high rolling speed

Particularly in fast rolling mills, conventional actuators reach their dynamic limits, when longitudinal thickness variations of the incoming strip shall be reduced with high accuracy by model-predictive roll gap control. Accordingly, the applicability of highly dynamic piezoelectric actuators in combination with electromechanical spindles and a high frequency precision measurement of the thickness in front of the roll gap was examined. Rolling tests in a cold rolling mill for narrow slit strips show that this novel concept is suitable to provide the required dynamic actuation especially at high rolling speed.     

Studies on the Effect of Physico‐Chemical Soot Properties and Feed Gas Composition on the Kinetics of Soot Oxidation on Fe2O3 Catalyst

Three commercial carbon black samples as well as self‐made C₃H₆ soot were investigated for their reactivity in the oxidation on an α‐Fe₂O₃ catalyst. These studies were performed by temperature programmed oxidation (TPO) using a packed bed. For reference purposes, TPO studies in the absence of the catalyst were made as well. The carbon black samples were characterized towards the content of C, H, N and O as well as higher heating value, specific surface area, moisture and volatile matter and were deemed to be suitable model substances for diesel soot of different maturity. The correlation of these physico‐chemical properties with the kinetics in catalytic TPO indicated that the soot oxidation on Fe₂O₃ is significantly affected by the initial number of surface oxygen compounds of the soot. The decomposition of these surface species causes the formation of active carbon sites, which are supposed to accelerate the soot oxidation.     

Investigations of ductile damage during the process chains of toothed functional components manufactured by sheet-bulk metal forming

Sheet-bulk metal forming processes combine conventional sheet forming processes with bulk forming of sheet semi-finished parts. In these processes the sheets undergo complex forming histories. Due to in- and out-of-plane material flow and large accumulated plastic strains, the conventional failure prediction methods for sheet metal forming such as forming limit curve fall short. As a remedy, damage models can be applied to model damage evolution during those processes. In this study, damage evolution during the production of two different toothed components from DC04 steel is investigated. In both setups, a deep drawn cup is upset to form a circumferential gearing. However, the two final products have different dimensions and forming histories. Due to combined deep drawing and upsetting processes, the material flow on the cup walls is three-dimensional and non-proportional. In this study, the numerical and experimental investigations for those parts are presented and compared. Damage evolution in the process chains is simulated with a Lemaitre damage criterion. Microstructural analysis by scanning electron microscopy is performed in the regions with high mechanical loading. It is observed that the evolution of voids in terms of void volume fraction is strongly dependent on the deformation path. The comparison of simulation results with microstructural data shows that the void volume fraction decreases in the upsetting stage after an initial increase in the drawing stage. Moreover, the concurrent numerical and microstructural analysis provides evidence that the void volume fraction decreases during compression in sheet-bulk metal forming.