The cause of the uneven carbonization process in wet coal charging in coke oven chamber

In the case of the wet coal charging process in coke oven chamber, it is known that the coking process is uneven and a local carbonization delay occurs. The reason was investigated through a laboratory-scale experiment and a quantitative estimation. A partial carbonization test in a test coke oven replicated the uneven plastic layer and local carbonization delay. It was revealed that most of the gas generated in the uncarbonized coal layer results from the evaporation of condensed water and that steam can break through the plastic layer in a test coke oven. Moreover, the order estimation implied that steam that generates in the uncarbonized coal layer and breaks through the plastic layer has sufficient heat capacity to cool the heating wall and delay the carbonization. It was also shown that the steam pressure peak measured in a commercial coke oven is much lower than the estimated steam pressure in this study assuming steam not breaking through the plastic layer. The above-mentioned results and quantitative investigation strongly support the ‘steam breaking through the plastic layer’ theory proposed by Dr. Rohde that an uneven carbonization process is caused by vaporized coal moisture breaking through the plastic layer at definite, unforeseeable points, which results in cooling of the wall by the steam flow.     

Effect of functional group of ferrocene redox substance on the transport properties of newly designed ion exchange membrane prepared from polymer gel

A different newly designed cationic exchange polymer membrane and anionic exchange polymer membrane were introduced, and also the transport properties of these polymeric membranes were investigated in this study. The transport properties of these polymer membranes in contact with ferrocene redox derivatives were estimated by using electrochemical techniques such as cyclicvoltammetry, chronopotentiometry, and chronoamperometry techniques, respectively. The used ferrocene redox substances, which have different functional groups, were (Ferrocenylmethyl) trimethylamonium iodide, FcMA, Ferrocenedimethanol, FcDM, and Ferrocene carboxylic acid, FcCA. It indicated that the performance of a membrane depended on the content of polymer gel, anionic exchange polymer site (20 wt % and 50 wt %) or cationic polymer exchange site (20 wt % and 50 wt %), and the efficiency of the functional groups of cationic and anionic exchange polymer site as well. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Ideal crosslinked-polymers and their characterization in free-radical monovinyl-divinyl copolymerizations

The critical conditions in which the classical Flory-Stockmayer gelation theory (F-S theory) is applicable to monovinyl-divinyl copolymerizations were pursued in detail. The resulting prepolymers or precursors of ideal crosslinked-polymers were characterized as standard polymers for the discussion of network formation in free-radical monovinyl-divinyl copolymerizations. Methyl methacrylate was copolymerized with a small amount of ethylene dimethacrylate, butylene dimethacrylate or nonapropyleneglycol dimethacrylate in the presence of lauryl mercaptan, a chain transfer agent to reduce the occurrence of a thermodynamic excluded volume effect and intramolecular crosslinking as the primary and secondary factors, respectively, for the greatly delayed gelation in the free-radical monovinyl-divinyl copolymerizations and, moreover, to keep the primary chain length constant by inhibiting a gel effect. The ratio of the actual gel point to the theoretical one reached 1.1, supporting the validity of F-S theory. The resulting prepolymers were subjected to SEC-MALLS analysis to determine the molecular weights, the molecular-weight distributions and the radii of gyration; the correlations of molecular weight vs. elution volume and radius of gyration vs. molecular weight were useful for the characterization of the precursors of ideal network-polymers.     

Theory of rough surface effects on the anisotropic BCS states

We present a Green's function theory of the rough surface effects on the anisotropic BCS states using the formulation developed in the randomly rippled wall model. It is shown that the randomly rippled wall formulation is general enough to treat rough surface effects from the specular limit to the diffusive limit. We propose a statistical wall configuration such that gives the diffusive limit in the normal state. Within the weak coupling theory, we give a formal solution of the quasi-classical Green's function in a slab geometry and in a semi-infinite geometry with arbitrarily rough surfaces. The formal solution already satisfies the boundary condition. In the diffusive limit, the present theory correctly recovers the linearized gap equation obtained by Kjäldman et al. for the p-wave state in a slab geometry.     

Structural change in diamond by hydrogen plasma treatment at room temperature

The structural change of diamond induced by hydrogen plasma exposure at room temperature, and its thermal stability, were investigated using electron spin resonance (ESR), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) techniques. ESR observation revealed that it gave rise to a highly defective structure (spin concentration of 10²⁰ cm^{− 3}), which is very similar to the structure of hydrogenated amorphous carbon (a-C : H) confirmed by XPS and FTIR. Post-annealing was also carried out to clarify the thermal stability of the defects. The number of spin centers decreased with increasing annealing temperature, and eventually, the defective structure changed to a graphitic one by annealing at 800 °C.     

ILU factorization well suited to the vector processor using a variant of the 5-point difference scheme

The implementation on the vector processor of Incomplete LU factorization in the Preconditioned Conjugate Gradient method and other Preconditioned CG-like methods for the numerical solutions of the partial differential equations is discussed. For sufficient vectorization, a variant of the standard 5-point difference scheme for 2-dimensional problems is introduced. The convergence property of ILU factorization for this variant is examined in comparison with that vectorized with the usual hyperplane ordering method for the standard 5-point difference scheme on the vector processor. The efficiency and effectiveness of this factorization for the variant of the difference scheme is demonstrated through several computational experiments.     

Siliconizing of molybdenum plate using Si2Cl6 and some of its properties

Molybdenum plate was siliconized using Si₂Cl₆ as a silicon source, and the siliconizing conditions and some of its properties were examined. The siliconizing of the molybdenum plate began by the deposition here and there of island-like MoSi₂ deposits 4 to 6m thick in the initial stage (after 10 min induction time), and then coalescence of the deposits proceeded to form a uniform MoSi₂ layer all over the molybdenum plate after 30 min siliconizing time. The weight decrease of the siliconized plate by anodic dissolution in 0.2 M sulphuric acid reduced exponentially with increasing thickness of the MOSi₂ layer, and no weight decrease was observed at all above 16m thickness. The sea water corrosion and sea sand abrasion resistivities of the siliconized molybdenum plate increased with increasing siliconizing temperature and Si₂Cl₆ flow rate.     

Unique molecular aggregation of novel naphthalocyanine (near IR absorbing dye)

A series of organic-soluble naphthalocyanine derivatives (Y_mMNcX₄) have been synthesized. Their spectroscopic properties in organic solutions and in thin films were studied. MNcX₄ such as MNc(t-Bu)₄ (5a-5c) and MNc(On-Bu)₄ (5j) formed H-aggregates even in dilute solutions. MNc(CO₂R')₄ (5d-5i) had much stronger H-aggregation properties compared with those ofMNc(t-Bu)₄ and MNc(On-Bu)₄. Especially, MNc(CO₂R')₇ complexes (M=Cu, Pd and Ni) existed exclusively without monomers in the aggregated state even in highly dilute solutions. MNcX₄, which has strong H-aggregation properties, showed merely H- aggregate absorption maxima in thin films. In contrast, Y₂MNcX₄ (4), which has sterically hindered Y groups, showed monomerically pure characteristics in solution. However, thin films of Y₂MNcX₄ have a J-type molecular arrangement, exhibiting a red shift of Q-band absorption. The monomeric properties of Y₂MNcX₄ in solutions and J-type molecular arrangement in thin films arise from steric hindrance of two Y groups, such as R₃SiO-in Y₂MNcX₄, which prevents strong H-aggregation of naphthalocyanine.     

Graft polymerization of some vinyl monomers onto acrylic rubber. II. Mechanical properties of graft polymers

Some mechanical properties of styrene and acrylonitrile copolymers grafted onto acrylic rubber are investigated. The impact strength of graft polymers depended upon the nature and the concentration of the catalyst, the composition and the intrinsic viscosity of the rubber, and the acrylonitrile content in the rigid matrix. The most desirable result was obtained when benzoyl peroxide as the catalyst, n-butyl acrylate–acrylonitrile copolymer of 7–10% acrylonitrile content, and about 0–5% acrylonitrile in the rigid matrix were used. Dynamic mechanical tests show the increase in efficiency of rubber modification by the grafted chains. The better weathering resistance of these graft polymers, as compared with commercial ABS plastics, was confirmed.