CO2 utilization for methanol production; Optimal pathways with minimum GHG reduction cost

Mitigating CO₂ emissions from industries and other sectors of our economy is a critical component of building a sustainable economy. This paper investigates two different methanol synthesis routes based on CO₂ utilization (CO₂ capture and utilization [CCU], and tri-reforming of methane [TRM]), and compares the results with the conventional methanol production using natural gas as the feedstock (NG-MeOH). A comprehensive techno-economic analysis (TEA) model that includes the findings of the life cycle assessment (LCA) models of methanol production using various CO₂ utilization pathways is conducted. Economic analysis is conducted by developing a cost model that is connected to the simulation models for each production route. Compared to the conventional process (with a GHG emission of 0.6 kg CO₂/kg MeOH), the lifecycle GHG reduction of 1.75 and 0.41 kg CO₂/kg MeOH are achievable in the CCU and TRM pathways, respectively. Furthermore, the results indicate that, under current market conditions and hydrogen production costs, methanol production via CO₂ hydrogenation will result in a cost approximately three times higher than that of the conventional process. The integrated TEA–LCA model shows that this increased cost of production equates to a required life cycle GHG reduction credit of $279 to $422 per tonne of CO₂ utilized, depending on construction material and selected pathway. Additionally, when compared to the CO₂ hydrogenation route, the tri-reforming process (TRM-MeOH) can result in a 42% cost savings. Furthermore, a minimum financial support of $56 per tonne utilized CO₂ will be required to make the TRM-MeOH process economically viable.     

Deposition Patterns of Evaporating Sodium Alginate Sessile Droplets Cross-Linked by Calcium Chloride

Controllable patterning of bio-compatible polymers in the presence of a cross-linker in evaporating bi-dispersed colloidal drops is of critical importance in functional coatings, bioprinting, and food packaging. This study investigates the effect of calcium chloride and sodium alginate concentration on the evaporative deposition and elemental distribution of dried-out patterns. Different concentrations of alginate and salt in aqueous solutions are deposited on clean glass substrates to gain a deeper understanding of the final structures. Overall, the results indicate that changing the concentrations of sodium alginate and calcium chloride can significantly alter the elemental distribution and deposition uniformity of the final patterns. The modifications in relative concentration alter the physicochemical characteristics of the solution, resulting in significant changes in the pinning time and contact angle of the droplets that correspond to the alteration of the colloidal size and concentration, ultimately resulting in significant differences in deposition patterns. The dried-out patterns are categorized based on their structures and mechanisms (crystallization, sedimentation, and adsorption) controlling the evaporative deposition, and then justified based on the competitive effects of cross-linking, crystallization, and evaporation-driven flows. Using scanning electron microscopy and energy-dispersive X-ray spectroscopy, the elemental distribution of dried-out patterns is also mapped to substantiate the discussion made.     

MXene Free Standing Films: Unlocking the Impact of Flake Sizes in Microwave Resonant Structures in Humid Environments

Microwave communication devices necessitate elements with high electrical conductivity, a property which was traditionally found in metals (e.g., copper). However, in applications such as satellite communications, metals prevent the payload from achieving lightweight and flexible characteristics. Here, we demonstrate the development of MXene film microwave resonators, leveraging MXene's high electrical conductivity and unique mechanical properties. To investigate resonant performance in humid conditions and study the effects of MXene's processing and treatment, MXene films with different flake sizes are prepared and exposed to cyclic humidity. For the large- and small-flake Ti₃C₂ MXene films in cyclic humidity, the large-flake film demonstrates higher electrical conductivity, higher resonance quality factor (150 and 35 as unloaded, and loaded), and less fluctuation of performance (≈1.7% total shift in resonance frequency). Further, by implementing MXene films of two different diameters, the correlation between film size and resonant frequency is demonstrated. By introducing an active resonant configuration, the effect of MXene degradation and microwave losses can be compensated. This active feedback loop demonstrates a ≈300 times increase in the quality factor of MXene resonators. As a building block for terrestrial and satellite communication modules, MXene resonators potentiate the replacement of metals in achieving unique electrical and mechanical properties.     

The post-annealing effect on tribological and corrosion behaviors of CrN/AlCrN multilayered coating applied by CAE-PVD

The present study investigated the wear and electrochemical behaviors of CrN/AlCrN multilayered coatings post-annealed at 300, 450, and 600°C temperatures. The cathodic arc evaporation technique has been utilized to deposit the coatings. Scanning electron microscope, field emission SEM, energy-dispersive X-ray, grazing incidence X-ray diffraction, and Rockwell-C indenter methods were used to characterize the coatings and to investigate the interdiffusion between the multilayered CrN/AlCrN and the H13 base metal. The results showed that the sharp interface of the CrN and AlCrN layers was blurred by the annealing process supporting the interdiffusion of the layers. The reciprocating wear test and the microhardness tester were used to evaluate the coatings’ mechanical behavior. The hardness and roughness of the coatings were increased by increasing the post-annealing temperature. The smallest wear rates were observed for the samples treated at 300 and 450°C, which were approximately 17 times and 12 times smaller than the wear rate of the sample annealed at 600°C. Electrochemical testing was used to study the corrosion behavior of the coatings. The results showed that by increasing annealing temperature, corrosion resistances of the coatings are improved. As a result, the corrosion current density of the 600°C annealed coating was approximately 434 times smaller than as-deposited coatings.     

Investigation of mixing performance in a semi-active T-micromixer actuated by magnetic nanoparticles: Characterization via Villermaux–Dushman reaction

A semi-active T-type micromixer is designed to intensify micromixing by actuating magnetic nanoparticles (MNPs). Five permanent magnets in a zig-zag arrangement are located next to the mixing channel of the micromixer to apply the magnetic field to the fluid flow. Micromixing performance is considered in terms of the segregation index (X_S) by the Villermaux/Dushman reaction test. The effects of magnetic flux intensity (B = 380–500 mT), the concentration of MNPs (φ = 0.002–0.01 [w/v]), and flow rate ratios on X_S and pressure drop are investigated. By increasing MNPs concentration from φ = 0.002–0.008 (w/v), X_S decreased and the rise in φ up to 0.008 (w/v) has not been significant on X_S. Maximum mixing efficiency (i.e., minimum X_S = 0.0088) is achieved for B = 500 mT and φ = 0.01 (w/v). By applying the magnetic field, the mixing performance increased due to the motion of MNPs, but its negative effect is an increase in the pressure drop along the micromixer reactor. Generally, with the formation of MNPs barriers inside the mixing channel, the main fluid flows through these layers and creates the sinusoidal flow paths compared to no magnetic field conditions, and thus, a superior mixing efficiency could be attained.     

Large-scale precipitation synthesis of α-alumina with poly aluminum chloride: Optimization of synthesis parameters

α-Alumina production has been industrialized since many years ago. Nevertheless, there are still challenges in the efficient synthesis of α-alumina with subtle specifications for high-tech applications, specifically on large scales. So, here, we investigated the large-scale synthesis of α-alumina by the precipitation method and with industrial grade poly aluminum chloride (PAC) as the aluminum precursor, for the first time. The synthesis procedure was optimized in terms of synthesis yield and facilitation of α-alumina formation by adjusting the concentration of the precursor (PAC) and precipitant (NaOH) solutions. The samples were characterized by conducting several analyses, including X-ray diffraction, X-ray fluorescence, field emission scanning electron microscopy, transmission electron microscopy, energy-dispersive X-ray spectroscopy, dynamic light scattering, and gas adsorption. The results indicated the significant effects of PAC and NaOH concentrations on the synthesis yield and facilitation of the α-alumina formation. According to the results and process considerations, working at higher levels of PAC (.75 g/ml) and NaOH (1.0 M) concentrations was found to be the optimum synthesis conditions. Moreover, the potential of the optimized sample as the abrasive material and the catalyst support was evaluated. The results confirmed the high potential of the optimized sample in these applications. This study therefore introduces a promising and cost-effective method for the large-scale synthesis of versatile α-alumina.     

Studying the Role of Gelation Agents in Gelcasting Non-porous Si3N4 Bodies by Pressureless Sintering

Silicon - The monomer content in the gelcasting process affects the kinetics of cross-linking reactions which determines the quality of the gel network structure and the final properties of the...     

Fabrication and Properties of a Gel-Cast Dense Silicon Carbide Body

Silicon - In this research, the effect of different parameters on the behavior of suspension rheology, as well as the physical and mechanical properties of green and sintered SiC bodies, were...