UV and thermally stable polystyrene‐MWCNT superhydrophobic coatings

A facile method for ultraviolet (UV) and thermally stable polystyrene‐multiwalled carbon nanotubes (PS‐MWCNT) superhydrophobic coatings was demonstrated by a simple spray coating method. The superhydrophobicity was understood by an increase in micro/nano roughness with the addition of MWCNTs. Surface morphology of the coatings showed protrusion like structure. The wetting behavior of the coatings was studied as a function of temperature, and it is observed that the coatings were superhydrophobically stable up to 250 °C. A transformation of superhydrophobic to superhydrophilic state is achieved at 300 °C. The coatings remained superhydrophobically stable when it was subjected to UV‐irradiation and water immersion of 50 h. Thermogravimetric analysis showed a small shift (10°) towards higher temperature region with an addition of MWCNTs, suggesting the presence of weak interactions between PS and MWCNT, which is also supported by Fourier transform infrared spectroscopy, Raman and X‐ray photoelectron spectroscopy studies. Both hydrophilic and superhydrophobic coatings find potential applications in our daily life. Copyright © 2016 John Wiley & Sons, Ltd.     

Poly(vinyltriethoxysilane) modified MWCNT/polyimide nanocomposites—Preparation,morphological, mechanical,and electrical properties

Multi‐walled carbon nanotube (MWCNT) modified by vinyltriethoxysilane (VTES) via free radical reaction has been prepared (poly (vinyltriethoxysilane) modified MWCNTs, PVTES‐MWCNT). Precursor of polyimide, polyamic acid has been synthesized by reacting 4,4′‐oxydianiline with 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride. PVTES‐MWCNT were then mixed with polyamic acid and heated to 300 °C to form CNT/polyimide composite. During the imidization processes, the silanes on CNT surface reacted with each other and may be connected together by covalent bond (Si? O? Si). The PVTES‐MWCNT was analyzed by Fourier transform infrared and X‐ray photoelectron spectroscopy. The PVTES‐MWCNT/polyimide composites were analyzed by CP/MAS solid state ²⁹Si nuclear magnetic resonance (NMR) spectroscopy. Morphological properties of the PVTES‐MWCNT/polyimide composites were investigated by scanning electron microscope and transmission electron microscope. Electrical conductivity increased dramatically comparing to the unmodified MWCNT/polyimide composites. Mechanical properties of nanocomposite were enhanced significantly by PVTES‐MWCNT. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 803–816, 2008     

Thermally stable and transparent superhydrophobic sol–gel coatings by spray method

A facile method was developed for the fabrication of the methyltriethoxysilane based transparent and superhydrophobic coating on glass substrates. The transparent and hydrophobic coatings were deposited on the glass substrates, using spray deposition method followed by surface modification process. A spray deposition method generates hierarchical morphology and post surface modification with monofunctional trimethylchlorosilane decreases the surface free energy of coating. These combined effects of synthesis produces bio-inspired superhydrophobic surface. The deposited coating surface shows high optical transparency, micro-nano scale hierarchical structures, improved hydrophobic thermal stability, static water contact angle of about 167° ± 1°, low sliding angle about 2° ± 1° and stable superhydrophobic nature. This paper provides the very simple sol–gel approach to the fabrication of optically transparent, thermally stable superhydrophobic coating on glass substrates. This fabrication strategy may easily extend to the industrial scale up and high-technology fields.     

Superhydrophobic Surfaces Produced by Carbon Nanotube Modified Polystyrene Composite Coating

The present work investigates the enhancement of water repellency on engineering materials surfaces using nanoscale roughness inherent in multi-walled carbon nanotubes (MWCNTs) together with a hydrophobic polystyrene coating via a simple spraying-based technique. The coatings show both a high contact angle and a small sliding angle for water droplets. The different surfaces obtained exhibit contact angles from 125° up to 153° depending on the preparation conditions. The observations of the topology by scanning electron microscopy reveal that the nanostructure created by the MWCNTs and the microstructure induced by the deposition of polystyrene particles forming a two-level structure that conceptually mimics the lotus leaf surface are necessary to create stable superhydrophobic surfaces.     

Facile Spray-Coating for Fabrication of Superhydrophobic SiO2/PVDF Nanocomposite Coating on Paper Surface

A facile and low-cost superhydrophobic nanocomposite coating on paper surface was fabricated through one-step simply spraying dispersion, using hydrophobic silica nanoparticles as a filter (SiNPs) and polyvinylidene fluoride (PVDF) as a film-forming material. Hydrophobic SiNPs were fabricated via co-hydropholysis and condensation of TEOS and long-chain alkyl silane based on a simple sol-gel process, and the surface chemical structure of SiNPs was characterized by Fourier transform infrared (FTIR) spectra. The wettability and morphology of the coating surface were measured by contact angle (CA) measurement and scanning electron microscope, respectively. The influence of the mass ratio of hydrophobic SiNPs to PVDF (M(SiNPs:PVDF)) on the superhydrophobicity of paper surface was studied. The results showed that when M(SiNPs:PVDF) was 3:1, the water CA was 156.0 ± 1.0° for the nanocomposite coating with micro/nano-hierarchical structure on paper surface. Further, such superhydrophobic nanocomposite coatings on paper surface showed little adhesive property with water. In addition, the prepared superhydrophobic nanocomposite coating could be applied in other substrates, such as wood, aluminum sheet, stainless steel, polytetrafluoroethylene (PTFE), etc.     

Biomimetic superhydrophobic UHMWPE/nanosilica films with different sticky behavior on several metals

A kind of organic–inorganic composite film with biomimetic superhydrophobic performance was prepared on several metals including steel, aluminum, and copper. The organic matrix was ultrahigh‐molecular‐weight polyethylene (UHMWPE), and the inorganic filler was nanosilica. Scanning electron microscope observation indicated addition of nanosilica greatly changed the topography of the UHMWPE film. Special convexities were formed on the surfaces of the composite films, which made the composite films rougher than that of pure UHMWPE film. The nanosilica randomly scattered on the surface of the convexities and formed hierarchical structure similar to that of some plant leaves with superhydrophobic characteristics. Interestingly, it was found that there were remarkable differences between the sliding angles (SA) of water droplet on the composite films on different metals although the contact angles (CA) of water droplet on these films were quite close. The CA on the composite films on steel was about 157°, and the SA was larger than 90°, which demonstrated obvious superhydrophobic and sticky characteristic. But to the films on aluminum and copper, the CAs on them were larger than 160° and the SAs were between 3° and 4°, which meant excellent superhydrophobic and roll‐off performance. Scanning electron microscope observation indicated that there were some micro‐orifices in the film on steel and these micro‐orifices were connected to some extent. It was believed that these micro‐orifices provided capillary force and restrained sliding of water droplet. A sticky model based on capillary mechanism was proposed. Copyright © 2017 John Wiley & Sons, Ltd.     

Preparation and morphological,electrical, and mechanical properties of polyimide‐grafted MWCNT/polyimide composite

Precursor of polyimide, polyamic acid has been prepared sucessfully. Acid‐modified carbon nanotube (MWCNT) was grafted with soluble polyimide then was added to the polyamic acid and heated to 300 °C to form polyimide/carbon nanotube composite via imidation. Morphology, mechanical properties and electrical resistivity of the MWCNT/polyimide composites have been studied. Transmission electron microscope microphotographs show that the diameter of soluble polyimide‐grafted MWCNT was increased from 30–60 nm to 200 nm, that is a thickness of 70–85 nm of the soluble polyimide was grafted on the MWCNT surface. PI‐g‐MWCNT was well dispersed in the polymer matrix. Percolation threshold of MWCNT/polyimide composites has been investigated. PI‐g‐MWCNT/PI composites exhibit lower electrical resistivity than that of the acid‐modified MWCNT/PI composites. The surface resistivity of 5.0 phr MWCNT/polyimide composites was 2.82 × 10⁸ Ω/cm² (PI‐g‐MWCNT) and 2.53 × 10⁹ Ω/cm² (acid‐modified MWCNT). The volume resistivity of 5.0 phr MWCNT/polyimide composites was 8.77 × 10⁶ Ω cm (PI‐g‐MWCNT) and 1.33 × 10¹³ Ω cm (acid‐modified MWCNT).Tensile strength and Young's modulus increased significantly with the increase of MWCNT content. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3349–3358, 2007     

Synthesis,dielectric, and microwave absorption properties of flake carbonyl iron particles coated with nanostructure polymer

Flake carbonyl iron particles (FCIPs) coated with nanostructure polymer (meth‐acrylic acid‐polystyrene, MAA‐PS) were synthesized by dispersion polymerization using poly (vinylpyrrolidone) as stabilizer and 2, 2‐azobis (isobutyronirile) as a catalytic agent. Field emission scanning electron microscope equipped with energy dispersive x‐ray spectroscopy and high‐resolution transmission electron microscope was used to observe its morphology of FCIPs‐MAA‐PS, and thermo‐gravimetric analyses were employed to characterize its mass loss of polymer surface modification. Electromagnetic properties of FCIPs before and after coating were investigated by Agilent 8720ET vector network analyzer within 0.5–18 GHz. After coated with nanostructure polymer, the real part of permittivity for FCIPs/wax composite was decreased while its permeability remained nearly unchanged. Dielectric behaviors were discussed by the Cole–Cole dispersion formula. After surface modification with nanostructure polymer, reflection loss of FCIPs‐MAA‐PS/wax composite presented a wide absorption band and showed the minimum value of reflection loss reaching ?39.4 dB when the thickness was 2.50 mm. Copyright © 2013 John Wiley & Sons, Ltd.     

A novel superhydrophobic surface based on low‐density polyethylene/ethylene‐propylene‐diene terpolymer thermoplastic vulcanizate

A novel superhydrophobic surface based on low‐density polyethylene (LDPE)/ethylene‐propylene‐diene terpolymer (EPDM) thermoplastic vulcanizate (TPV) was successfully fabricated where the etched aluminum foil was used as template. The etched aluminum template, consisted of countless micropores and step‐like textures, was obtained by metallographic sandpaper sanding and the subsequent acid etching. The surface morphology and the hydrophobic properties of the molded TPV surface were researched by using field emission scanning electron microscope and contact angle meter, respectively. From the microstructure observation of the superhydrophobic LDPE/EPDM TPV surface, the step‐like textures obtained via molding with etched aluminum foil template and a large number of fiber‐like structures resulted from the plastic deformation of LDPE matrix could be found obviously. The obtained TPV surface exhibited remarkable superhydrophobicity, with a contact angle of 152.0° ± 0.7° and a sliding angle of 3.1° ± 0.8°.     

聚苯硫醚超疏水复合涂层的制备与性能

利用工业原料聚苯硫醚微粉和疏水性二氧化硅纳米粉末,采用喷涂法在瓷砖表面制备了疏水复合涂层.研究了热处理温度、组分配比对涂层表面形貌、粗糙度和接触角的影响,发现随着热处理温度升高,涂层表面粗糙度增大,随着疏水性二氧化硅含量的增加,由于表面聚集的疏水性二氧化硅增多,涂层疏水性增强,在热处理温度为280℃、疏水性二氧化硅与聚苯硫醚质量比为1∶1时,可获得超疏水涂层,涂层的接触角大于150°,滚落角小于4°,pH值为1～14的水溶液在其表面都具有很高的接触角.超疏水涂层具有良好的自清洁效果,并且经落沙法实验测定,超疏水涂层耐刮伤性能良好.     

Hierarchical structure microspheres of PCL block copolymers via electrospraying as coatings for fabric with mechanical durability and self‐cleaning ability

The various morphology and structure microspheres were fabricated via one‐step single‐solvent electrospraying of hydrophilic and hydrophobic block modified copolymer of polycaprolactone (PCL). A honeycomb‐like hierarchical structure microspheres of PCL‐b‐PTFOA(4h) and abundant nanometer pores of PCL‐b‐PEG400 microspheres were obtained due to the solvent evaporation, thermally and polymer diffusion‐induced phase separation effect. Furthermore, a superhydrophobic coatings and robust superhydrophobic‐coated cotton woven fabric surfaces were prepared by using PCL‐b‐PTFOA(4h) microspheres with hierarchical structure and low surface energy. The contact angle (CA) and sliding angle (SA) of PCL‐b‐PTFOA(4h) microspheres‐coated cotton woven fabric surfaces reached 164.4 ± 5.5° and 6.8 ± 0.5°, respectively, which allows for self‐cleaning. The self‐cleaning test demonstrated that the coated superhydrophobic surface could shed aqueous dyes and dust without any trace. The superhydrophobic‐coated fabric shows good soaping fastness against mechanical abrasion without significant reduction of CA. This electrospraying coating of block copolymers can provide a simple, facile, and promising technique for producing multifunctional textiles.     

Hexamethyldisiloxane‐modified ZnO‐SiO2‐coated superhydrophobic textiles for antibacterial application

A superhydrophobic cotton textile with high antibacterial properties has been fabricated. The cotton textile was coated through the in situ growth of ZnO‐SiO₂ nanoparticles in presence of chitosan as the template agent via a hydrothermal process at 95 °C. This process was followed by the coating of additional layers of hexadecyltrimethoxysilane (HDTMS). The obtained cotton textile showed antibacterial property against Staphylococcus epidermis and Escherichia coli with inhibition zones up to 18.26 and 8.48 mm, respectively. Scanning electron microscopy (SEM) revealed that the coating had a rough surface, which was attributed to the distribution of ZnO‐SiO₂ nanorods of hexagonal shape. This rough surface creates a superhydrophobic layer that repels the bacteria, as proven by the large water contact angle of approximately 150°. Nevertheless, the HDTMS layers prolong the durability of hydrophobicity for up to 3 h.     

Fabrication and mechanical durability of a superhydrophobic copper surface with morphological development from hydrothermal reaction

The superhydrophobic surface on copper is fabricated by using a simple hydrothermal reaction and subsequent perfluorosilane treatment. The micro‐structured and nano‐structured surface was directly obtained through the hydrothermal reaction of copper sheets with sulfur at 180 °C for 12 h, resulting in the formation of copper sulfide film on the copper substrate. The chemical composition of this film was confirmed using X‐ray photoelectron spectroscopy. After copper sulfide film is treated by perfluorosilane, the superhydrophobic surface with static water contact angle of 153 °C and a low contact angle hysteresis is achieved. The superhydrophobic surface shows strong mechanical stability and can effectively protect the copper substrate. Copyright © 2016 John Wiley & Sons, Ltd.     

One‐step electrochemical deposition to achieve superhydrophobic cobalt incorporated amorphous carbon‐based film with self‐cleaning and anti‐corrosion

Exploiting a superhydrophobic surface is very significant due to its excellent water repellency which has many practical applications in various fields. In this work, the cobalt incorporated amorphous carbon‐based (Co/a‐C:H) film was prepared successfully on Si substrate via a simple 1‐step electrochemical deposition where electrochemical deposition technology was using cobalt (II) acetylacetonate methanol solution as electrolyte under high voltage, atmospheric pressure, and low temperature. Surprisingly, the as‐prepared film showed a superior superhydrophobic surface with a water contact angle of 153 ± 1° and a sliding angle of 7.6° without any further modification of low surface energy materials. Especially, the tape adhesive, corrosion resistance, and self‐cleaning tests demonstrated that the as‐prepared carbon‐based film could possess fairly well adhesion, superior anti‐corrosion resistance, and self‐cleaning ability, respectively. It indicated that the superhydrophobic Co/a‐C:H film might have potential promising applications in the field of anti‐fouling, anti‐corrosion, and drag resistance, such as the above‐deck structures on icebreaker vessels, ship hulls, and offshore wind turbine blades.     

Transformation of hydrophobic surface into superhydrophobic surface by interfacial flower like silver films

Fabrication of superhydrophobic surface was achieved by electroless deposition of silver film and subsequent immersion into a mixture of stearic acid and cysteamine. The resultant superhydrophobic surface with flower and fall‐leaves like structure showed lotus leaf effect with the water contact angle of about 154° making copper surface water repellant. Copyright © 2014 John Wiley & Sons, Ltd.     

Structure and tribological properties of Cu–PU–PTFE composite coatings prepared by low‐energy electron beam dispersion with glow discharge

Polytetrafluoroethylene (PTFE) composite coatings doped copper acetate and polyurethane (PU) were prepared on rubber substrate by low‐energy electron beam dispersion technique. The effects of dopant and glow discharge treatment on the surface morphology, structure and tribological properties of the coatings were investigated. The results showed that Cu–PTFE composite coatings form uniform surface and dense column structure with spherical aggregations under glow discharge treatment. PU coating shows the large size of protuberance structure but PU–PTFE coating presents spherical structure. Both of the coatings become relative dense and smooth after discharge treatment, and Cu–PU–PTFE composite coatings possess a smoother surface and lower polar component of surface energy. Cu doping weakens the crystallinity and ordering degree of composite coatings, but glow discharge increases the ordering degree and branched structure of C―H groups. Friction experiment indicated that Cu fails to improve the wear resistance of PTFE coatings but glow discharge treatment can do it. Cu–PU–PTFE coatings after discharge treatment have the higher wear resistance and lower coefficient of friction. Copyright © 2016 John Wiley & Sons, Ltd.     

Fabrication of Stable Superhydrophobic Coatings with Furfural Acetone Resin/PTFE Composites

We describe a simple and inexpensive technique to fabricate superhydrophobic coatings with furfural acetone resin/poly (tetrafluoroethylene) (FAR/PTFE) composites. An interesting hierarchical structure with dispersed cavities and protuberances in microscale was achieved. The water contact angle (CA) of the superhydrophobic surface is 157° and the sliding angle is about 5°. The coatings can be applied to large substrates by spray coating with ease and possess high cohesional strength with the substrates. Meanwhile, the superhydrophobic coatings show long-term stability in pure water and acidic solutions with higher concentration.     

Functionalization of graphene oxide towards thermo‐sensitive nanocomposites via moderate in situ SET‐LRP

A mild and efficient strategy is presented for growing thermo‐sensitive polymers directly from the surface of exfoliated graphene oxide (GO). This method involves the covalent attachment of Br‐containing initiating groups onto the surface of GO sheets followed by in situ growing poly[poly(ethylene glycol) ethyl ether methacrylate] (PPEGEEMA) via single‐electron‐transfer living radical polymerization (SET‐LRP). Considering the lack of reactive functional groups on the surface of GO, exfoliated GO sheets were subjected to an epoxide ring opening reaction with tris(hydroxymethyl) aminomethane (TRIS) at room temperature. The initiating groups were grafted onto TRIS‐GO sheets by treating hydroxyls with 2‐bromo‐2‐methylpropionyl bromide at room temperature. PPEGEEMA chains were synthesized by in situ SET‐LRP using CuBr/Me₆TREN as catalytic system at 40 °C in H₂O/THF. The resulting materials were characterized using a range of testing techniques and it was proved that polymer chains were successfully introduced to the surface of GO sheets. After grafting with PPEGEEMA, the modified GO sheets still maintained the separated single layers and the dispersibility was significantly improved. This TRIS‐GO‐PPEGEEMA hybrid material shows reversible self‐assembly and deassembly in water by switching temperature at about 34 °C. Such smart graphene‐based materials promise important potential applications in thermally responsive nanodevices and microfluidic switches. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Superhydrophobic conducting coatings based on silicone matrix and carbon nanotubes

Preparation of superhydrophobic conducting coatings based on silicone matrix and two types of carbon nanotubes, native and modified with alkyl groups, is described. The amount of carbon nanotubes per unit surface area was kept constant in all the samples, whereas the content of the polymer matrix was varied. The electrical conductivity, contact angle, and sliding angle were measured. The structure of the coatings was studied with an optical profilometer and a scanning electron microscope. The largest contact angle was 158.4° for the sample with 50 wt % content of native carbon nanotubes. For the samples with more than 20 wt % content of carbon nanotubes of both types, the sliding angle was less than 1°. Changes in the micro- and nanostructure of the coatings, observed with variation of the content of the polymer matrix in the samples, were studied. The relationship between the structural changes, on the one hand, and hydrophobic and water sliding properties of the conducting coatings, on the other hand, was demonstrated.     

Modification of multiwall carbon nanotubes via soap‐free emulsion polymerization of acrylonitrile

A novel method for the synthesis of polyacrylonitrile (PAN)‐coated multiwall carbon nanotubes (MWCNTs) via a simple soap‐free emulsion polymerization is presented for the first time. The polymerization was initiated with conventional anionic ammonium persulfate (APS) at 65 °C. The modification of PAN on MWCNT surfaces was confirmed by Fourier‐transform infrared (FT‐IR) spectroscopy, X‐ray photoelectron spectra (XPS), transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), and Raman spectroscopy. It is found that all the surfaces of the MWCNTs were coated by PAN chains, and the PAN coating thickness could be controlled by simply adjusting the polymerization time. The obtained PAN‐coated MWCNTs could be well dispersed in water. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2057–2062, 2010