Conversion enhancement of flexible dye-sensitized solar cells based on TiO2 nanotube arrays with TiO2 nanoparticles by electrophoretic deposition

We prepared highly ordered titanium dioxide nanotube arrays (TNAs) by anodizing Ti foils in F⁻ containing electrolyte. The thickness and dye loading amount of TNAs were 26 μm and 1.06 × 10⁻⁷ mol cm⁻², respectively. TiO₂ nanoparticles (TNPs) were electrophoretically deposited on the inner wall of nanotube to produce coated nanotube arrays (TNAP). The dye loading was increased to 1.56 × 10⁻⁷ mol cm⁻², and the electron transport rate improved. TNAs and TNAP were sensitized with ruthenium dye N3 to yield dye-sensitized TiO₂ nanotube solar cells. The power conversion efficiency of TNA-based dye-sensitized solar cells (DSSCs) was 4.28%, whereas the efficiency of TNAP-based DSSCs increased to 6.28% when illuminated from the counter electrode. The increase of power conversion efficiency of TNAP-based DSSCs is ascribed to the increased surface area of TNAs and the faster electron transport rate.     

Fabrication and photoelectrochemical properties of TiO2 films on Ti substrate for flexible dye-sensitized solar cells

The dye-sensitized solar cells (DSSCs) using Ti foil supporting substrate for fabricating nanocrystalline TiO₂ flexible film electrodes were developed, intending to improve the photoelectrochemical properties of flexible substrate-based DSSCs. The obtained cells were characterized by electrochemical impedance spectra (EIS), open circuit voltage decay (OCVD) measurement and Tafel plots. The experimental results indicate that the most important advantage of a Ti foil-based TiO₂ flexible electrode over a FTO glass-based electrode lies in its reduced sheet resistance, electron traps, and the retarded back reaction of electrons with tri-iodine ions in DSSCs. All above characteristics for the Ti substrate TiO₂ films are beneficial for decreasing the charge recombination in the TiO₂ electrode and prolonging the electron lifetimes for the DSSCs, as well as improvement of the overall solar conversion efficiency. The photocurrent of the cell fabricated with the Ti foil-based flexible electrode increased significantly, leading to a much higher overall solar conversion efficiency of 5.45% at 100 mW/cm² than the cell made with FTO glass-based TiO₂ electrodes. Above results demonstrate that Ti foil is a potential alternative to the conventional FTO glass substrate for the DSSCs.     

Large-area TiO2 nanotube dye-sensitized solar cells using thermal-sprayed Ti layers on stainless steel

This work presents large-scale dye-sensitized solar cells and methods for their manufacture. A dye-sensitized solar cell device contains a photosensitive dye adsorbed on a large surface of the anode, and a transparent conductive cathode disposed opposite the anode, wherein platinum nano-catalytic particles adhere to its surface, and an electrolytic solution is sealed between the anode and the transparent conductive cathode. A titania nanotube film was fabricated by thermo-spraying titanium film on 304 stainless-steel substrate. The photo-current conversion efficiency was tested under an AM 1.5 solar simulator. The dye-sensitized solar cell device has a short current density of 8.22 mA cm^–2, open voltage of 0.71 V, fill factor of 0.59, and conversion efficiency of 3.4%. The internal impedance of the dye-sensitized solar cell was detected and simulated using an electrical impedance spectra technique with inductance, resistance, and capacitance characteristics. The stainless-steel/titania, titania/electrolyte, electrolyte, and electrolyte/(platinum/indium tin oxide) interfaces were simulated using an resistor–capacitor parallel circuit, and bulk materials such as stainless steel, tin doped indium oxide, and conducting wire were simulated by using a series of resistors and inductance.     

Effect of Cr-doping on the physicochemical properties of blue TiO2 and its application in dye-sensitized solar cells via low-temperature fabrication process

Cr-doped blue TiO₂ (Cr-BTiO₂) nanoparticles were fabricated at room temperature using lithium-ethylenediamine (Li-EDA) as reducing agent. The addition of Li-EDA promotes the selective reduction of the rutile phase of TiO₂ into the amorphous phase keeping anatase phase unaltered. Hence, the phase-selective reduction of TiO₂ leads to the formation of blue TiO₂ nanoparticles. Synthesized samples were characterized by equipment fitted with modern technology. The shifting of (101) peak to a lower angle (2θ) in Cr-BTiO₂ in X-ray diffraction (XRD) pattern suggests the successful doping of chromium into TiO₂ lattices. In Raman spectra, the shifting of the active Eg peak of Cr-BTiO₂ nanoparticles to higher wavenumber also suggests the successful substitution of Ti by Cr. The blue TiO₂ and Cr-BTiO₂ show increased absorption of light in the visible region compared to TiO₂ (P25). The modified TiO₂ samples have improved electron-hole separation tendency as predicted by the photoluminescence spectra (PL). Also, doping of Cr- into TiO₂ lattice results the formation of oxygen vacancy as detected by X-ray photoelectron spectroscopy (XPS). Among all samples, Cr-BTiO₂ demonstrated improvement in J_sc and overall incident photon to current conversion efficiency. Therefore, the synthetic effect is thus responsible for the enhancement in efficiency of Cr-BTiO₂ towards the dye-sensitized solar cell (DSSC) by 2.5 and 1.5 times higher than the P25 and blue TiO₂, respectively.     

Titanium flexible photoanode consisting of an array of TiO2 nanotubes filled with a nanocomposite of TiO2 and graphite for dye-sensitized solar cells

A flexible dye-sensitized solar cell (DSSC) was fabricated using a photoanode consisting of an array of TiO₂ nanotubes (TNT) filled with a nanocomposite of TiO₂ (P90) and nanographite. The array of TNT was obtained by anodic oxidation of Ti foil, and this Ti foil with TNT was used as the photoanode of the DSSC. Each tube in the array has an average diameter of 100 nm. The morphologies of the array of TNT were obtained both after and before filling them with the TiO₂/graphite nanocomposite, using a field-emission scanning electron microscopy (FE-SEM). DSSC with photoanode consisting of the nanocomposite (photoanode designated as Graphite/P90-TNT) rendered a light-to-electricity conversion efficiency (η) of 5.75%. In contrast, the cells with photoanodes consisting of only TNT (photoanode designated as TNT) and TNT filled with P90-TiO₂ (photoanode designated as P90-TNT) exhibited efficiencies (η) of 4.44% and 5.14%, respectively. The enhancements in the η’s in favor of the cells with P90-TNT and Graphite/P90-TNT were attributed to the filled P90 and nanocomposite, respectively. The filled particles were assumed to provide more conductive pathways for electron transfer and prolonged lifetime for electrons in the film of TNT. The results were substantiated by light-absorption values, incident-photo-to-current efficiency (IPCE) curves, Nyquist and Bode plots of electrochemical impedance spectroscopy (EIS), and photopotential transient curves.     

Using hybrid silica-conjugated TiO2 nanostructures to enhance the efficiency of dye-sensitized solar cells

In this study, hybrid silica-conjugated TiO₂ photoelectrodes were developed in order to enhance the efficiency of a dye-sensitized solar cell. The relative changes in surface crystallite size and chemical surface states of TiO₂ composites were investigated by XRD, XPS, and UV-vis spectroscopy. Therein, the chemical compositions of the nanostructured photoelectrode surfaces were observed to significantly change when the glass powder Si atoms became chemically bonded with the Ti atoms on the photoelectrode surface without appreciable changes to the crystalline structure of TiO₂. Furthermore, a significant conversion of Si-O_x into Si-O at the surface of the photoelectrode was observed following the addition of glass powder, which confirms the covalent bonding of Si and Ti atoms into Ti-O-Si. A maximum cell efficiency (η from 5.8% to 8.5%) was observed when 2 wt% of the low-temperature glass powder was added to the TiO₂ with a constant amount of dye loading. This observed peak in solar cell efficiently is most likely due to an increase in light harvesting, which is a result of an enhancement of light scattering and the coordination between Ti and Si to establish a Ti-O-Si bond.     

Electrophoretic deposition of carbon nanotubes films as counter electrodes of dye-sensitized solar cells

Carbon nanotubes (CNTs) films have been successfully fabricated by electrophoretic deposition (EPD) technique and used as counter electrodes of dye-sensitized solar cells (DSSCs). The CNTs counter electrodes consisting of a large number of bamboo-like structures with defect-rich edge planes exhibit a highly interconnected network structure with high electrical conductivity and good catalytic activity. A high photovoltaic conversion efficiency of 7.03% is achieved for DSSCs based on the CNTs counter electrodes, which is comparable to the cell based on conventional Pt counter electrode at one sun (AM 1.5G, 100 mW cm⁻²). The results suggest that the present synthetic strategy provides a potential feasibility for the fabrication of low-cost flexible counter electrodes of DSSCs using a facile deposition technique from an environmentally “friendly” solution at low temperature.     

Polyaniline nanofiber/carbon film as flexible counter electrodes in platinum-free dye-sensitized solar cells

Efficient transfer of charges from a counter electrode to an electrolyte is a key process during the operation of dye-sensitized solar cells. Here, we develop a flexible counter electrode by electrochemical deposition of polyaniline nanofibers on graphitized polyimide carbon films for use in a tri-iodide reduction. As determined by the electrochemical impedance spectroscopy, the flexible counter electrode exhibited very low charge transfer resistance and series resistance. These results are due to the high electrocatalytic activity of the polyaniline nanofibers and the high conductivity of the flexible graphitized polyimide film. In combination with a dye-sensitized TiO₂ photoelectrode and electrolyte, the photovoltaic device with the polyaniline counter electrode shows an energy conversion efficiency of 6.85% under 1 sun illumination. Short-term stability tests indicate that the photovoltaic device with the polyaniline counter electrode almost maintains its initial performance.     

Fabrication of hole-patterned TiO2 photoelectrodes for solid-state dye-sensitized solar cells

We suggest a simple process to fabricate a hole-patterned TiO₂ electrode for a solid-state dye-sensitized solar cell (DSSC) to enhance cell performance through interfacial properties of the electrode with the electrolyte with minimum dye loading. The method involves prepatterning of SU-8 photoresist on a conducting glass, followed by the deposition of a nanocrystalline TiO₂ layer, calcination at 450 °C and characterization using scanning electron microscopy (SEM). Hole-patterned TiO₂ photoelectrodes yielded better solar energy conversion efficiency per dye loading compared to a conventional non-patterned photoelectrode. For example, a 50 μm hole-patterned DSSC exhibited 4.50% conversion efficiency in the solid state, which is comparable to an unpatterned flat TiO₂ photoelectrode (4.57%) however the efficiency per dye loading of the former (0.986%/g) was much greater than that of the latter (0.898%/g). The improvement was attributed to improved transmittance through the electrode as well as better interfacial properties between the electrolyte and electrode, as confirmed by UV-visible spectroscopy and electrochemical impedance (EIS) analysis.     

Electrophoretic deposition of nanocrystalline TiO2 films on Ti substrates for use in flexible dye-sensitized solar cells

Nanocrystalline TiO₂ films were prepared on flexible Ti-metal sheets by electrophoretic deposition followed by chemical treatment with tetra-n-butyl titanate (TBT) and sintering at 450 °C. X-ray diffraction (XRD) analysis indicates that TBT treatment led to the formation of additional anatase TiO₂, which plays an important role in improving the interconnection between TiO₂ particles, as well as the adherence of the film to the substrate, and in modifying the surface properties of the nanocrystalline particles. The effect of TBT treatment on the electron transport in the nanocrystalline films was studied by intensity-modulated photocurrent spectroscopy (IMPS). An increase in the conversion efficiency was obtained for the dye-sensitized solar cells with TBT-treated nanocrystalline TiO₂ films. The cell performance was further optimized by designing nanocrystalline TiO₂ films with a double-layer structure composed of a light-scattering layer and a transparent layer. The light-scattering effect of the double-layer nanocrystalline films was evaluated by diffuse reflectance spectra. Employing the double-layer nanocrystalline films as the photoelectrodes resulted in a significant improvement in the incident photo-to-current conversion efficiency of the corresponding cells due to enhanced solar absorption by light scattering. A high conversion efficiency of 6.33% was measured under illumination with 100 mW cm⁻² (AM 1.5) simulated sunlight.     

Photovoltaic performance improvement of dye-sensitized solar cells based on tantalum-doped TiO2 thin films

Dye-sensitized solar cells based on a tantalum (Ta)-doped TiO₂ thin film prepared by the hydrothermal method show a photovoltaic efficiency of 8.18%, which is higher than that of the undoped TiO₂ thin film (7.40%). The Mott-Schottky plot indicates that the Ta-doped TiO₂ photoanode shifts the flat band potential positively and increases the electron density. The positive shift of the flat band potential improves the driving force of injected electrons from the LUMO of the dye to the conduction band of TiO₂. Furthermore, the increased electron density caused by the Ta-doped TiO₂ improves the fill factor of the solar cell. The increased electron density accelerates the transfer rate of electrons in the Ta-doped TiO₂ thin films by comparison to undoped films, which is confirmed by intensity-modulated photocurrent spectroscopy measurements.     

A polyblend electrolyte (PVP/PEG+KI+I2) for dye-sensitized nanocrystalline TiO2 solar cells

A novel polyblend electrolyte consisting of KI and I₂ dissolved in a blending polymer of polyvinyl pyrrolidone (PVP) and polyethylene glycol (PEG) was prepared. The formation of ⁻I₃ in the polymer electrolyte was confirmed by X-ray photoelectron spectroscopy (XPS) characterization. Due to the coordinating and plasticizing effect by PVP, the ionic conductivity of the polyblend electrolyte is enhanced. The highest ionic conductivity of 1.85 mS cm⁻¹ for the polyblend electrolyte was achieved by optimizing the compositions as 40 wt.% PVP + 60 wt.% PEG + 0.05 mmol g⁻¹ I₂ + 0.10 mmol g⁻¹ KI. Based on the polyblend electrolyte, a DSSC with fill factor of 0.59, short-circuit density of 9.77 mA cm⁻², open-circuit voltage of 698 mV and light-to-electricity conversion efficiency of 4.01% was obtained under AM 1.5 irradiation (100 mW cm⁻²).     

Lithium iodide effect on the electrochemical behavior of agarose based polymer electrolyte for dye-sensitized solar cell

The effect of lithium iodide (LiI: 0–85 wt%) on the electrochemical behavior of agarose-based polymer electrolytes for dye-sensitized solar cells (DSSC) was investigated. Fourier Transform Infrared Spectroscopy (FTIR) and scanning electronic microscopy (SEM) were employed to characterize the interactions between polymer matrix and salt and the morphology of the agarose electrolytes, respectively. From the AC impedance spectra study, it was determined that the conduction behavior of the agarose-based polymer electrolyte matches the “salt-in-polymer” like behavior of low LiI content (0–25 wt%) and “polymer-in-salt” like behavior of high LiI content (25–85 wt%). Detailed analysis of characteristic electrochemical processes occurring in DSSC with these agarose electrolytes was also obtained by employing the EIS technique. The impedance spectra showed that the electron lifetime of DSSC was shortened with increasing LiI concentration, while the charge transfer resistance and charge recombination resistance were reduced when LiI concentration was increased.     

Influence of nitrogen dopants on N-doped TiO2 electrodes and their applications in dye-sensitized solar cells

Three different types of nanocrystalline, N-doped TiO₂ electrodes were synthesized using several nitrogen dopants through wet methods. The obtained nanocrystalline, N-doped TiO₂ electrodes possessed different crystallite sizes, surface areas, and N-doping amounts. Characterizations were performed to reveal the nitrogen-doping processes for the wet methods using ammonia, urea, and triethylamine as the nitrogen dopants. Additionally, a high conversion efficiency of 8.32% was achieved by the dye-sensitized solar cells, based on the N-doped TiO₂ electrodes. For instance, in comparison with the commercial P25 (5.76%) and pure anatase TiO₂ electrodes (7.14%), significant improvements (44% and 17%, respectively) in the efficiencies were obtained. The findings also indicated that the ammonia nitrogen dopant was more efficient than other two nitrogen dopants. The electron transports, electron lifetimes, and charge recombination in the dye-sensitized N-doped TiO₂ solar cells also differed from those in the pure TiO₂-based dye-sensitized solar cells (DSCs). Specifically, an enhanced photocurrent of ca. 36% in N-doped DSCs resulted from the synergistic effects of the high dye uptake and the efficient electron transport. Moreover, the relationship between charge and voltage revealed that less charge was needed to get a high open-circuit voltage in the N-doping films.     

Performance enhancement of dye-sensitized solar cells using nanostructural TiO2 films prepared by a graft polymerization and sol–gel process

Nanostructural TiO₂ films with large surface areas were prepared by the combined process of graft polymerization and sol–gel for use in dye-sensitized solar cells (DSSCs). The surface of the TiO₂ nanoparticles was first graft polymerized with photodegradable poly(methyl methacrylate) (PMMA) via atom transfer radical polymerization (ATRP), after which the particles were deposited onto a conducting glass. The PMMA chains were removed from the TiO₂ films by UV irradiation to generate secondary pores, into which titanium isopropoxide (TTIP) was infiltrated. The TTIP was then converted into small TiO₂ particles by calcination at 450 °C, as characterized by energy-filtering transmission electron microscopy (EF-TEM) and field emission scanning electron microscopy (FE-SEM). The nanostructural TiO₂ films were used as a photoelectrode in solid-state DSSCs; the energy conversion efficiency was 5.1% at 100 mW/cm², which was higher than the values achieved by the pristine TiO₂ (3.8%) and nongrafted TiO₂/TTIP photoelectrodes (3.3%). This performance enhancement is primarily due to the increased surface area and pore volume of TiO₂ films, as revealed by the N₂ adsorption–desorption isotherm.     

EIS analysis on low temperature fabrication of TiO2 porous films for dye-sensitized solar cells

A low temperature (<150 °C) fabrication method for preparation of TiO₂ porous films with high efficiency in dye-sensitized solar cells (DSSCs) has been developed. The Ti(IV) tetraisopropoxide (TTIP) was added to the paste of TiO₂ nanoparticles to interconnect the TiO₂ particles. The electrochemical impedance spectroscopy (EIS) technique was employed to quantify the charge transport resistance at the TiO₂/dye/electrolyte interface (R_ct2) and electron lifetime in the TiO₂ film (τ_e) under different molar ratios of TTIP/TiO₂ and also at various TiO₂ thicknesses. It was found that the R_ct2 decreased as the molar ratio increased from 0.02 to 0.08, however, it increased at a molar ratio of 0.2 due to the reduction in surface area for dye adsorption. In addition, the characteristic frequency peak shifted to lower frequency at a molar ratio of 0.08, indicating the longer electron lifetime. As for the thickness effect, TiO₂ film with a thickness around 17 μm achieved the best cell efficiency. EIS study also confirmed that, under illumination, the smallest R_ct2 was associated with a TiO₂ thickness of 17 μm, with the R_ct2 increased as the thickness of TiO₂ film increased. In the Bode plots, the characteristic frequency peaks shifted to higher frequency when the thickness of TiO₂ increased from 17.2 to 48.2 μm, indicating the electron recombination increases as the thickness of the TiO₂ electrode increases.Finally, to make better use of longer wavelength light, 30 wt% of larger TiO₂ particle (300 nm) was mixed with P25 TiO₂ as light scattering particles. It effectively increased the short-circuit current density and cell conversion efficiency from 7.44 to 8.80 mA cm⁻² and 3.75 to 4.20%, respectively.     

ZnO photoanodes with different morphologies grown by electrochemical deposition and their dye-sensitized solar cell properties

In this article, we grew zinc oxide (ZnO) samples with different morphologies, e.g. film, nanowire and nanosheet, with electrochemical deposition (ECD) by controlling the precursor concentration and the growth mechanism was also discussed. The morphology influence on the photovoltaic conversion efficiency of the dye-sensitized solar cells (DSSC) assembled with different ZnO photoanodes was investigated by measuring current density–voltage (J–V) curve, quantum efficiency (QE) spectrum and electrochemical impedance spectrum (EIS). It was found that the DSSC constructed with ZnO nanowire array as photoanode can absorb more dye, improve the photon utilization rate and provide rapid collection channels for the photoexcited carriers. Therefore, the photovoltaic conversion efficiency of ZnO nanowire DSSC was improved.     

Role of surface state on the electron flow in modified TiO2 film incorporating carbon powder for a dye-sensitized solar cell

An investigation of surface-related traps in nanostructured TiO₂ films modified by the incorporation of carbon powder was conducted by the potential-step chronoamperometric method. For the modification of the morphology and surface state of the nanoporous TiO₂ electrode, the incorporation of carbon into the white TiO₂ powder was accomplished. In the chronoamperometric data, all of the transients showed an initial fast phase (<1 s) followed by a slower phase which is related to the trap filling process. The trap-filling period of the carbon incorporated TiO₂ film becomes longer, as the applied negative potential increases, due to the widely distributed traps induced by the increased surface area. Furthermore, the film capacitance was derived as a function of the applied bias by integrating the current to time curves of the chronoamperometric data. The accumulated charge of the carbon incorporated TiO₂ film increases prominently in two regions. The dominant increase shown in the positive region (−0.7 to −0.9 V vs. Ag/AgCl at pH 13) of the flat band potential implies that the electron occupancy in the surface-related traps is increased. At a more negative potential (below −1.2 V vs. Ag/AgCl), electrons from the conduction band of the TiO₂ film substantially influence the total current, thereby inducing an exponential increase in the current. Therefore, it is found that most of the traps are located in the positive region of the flat band potential, since the Fermi level of the nanostructured TiO₂ film is positioned at −1.14 V vs. Ag/AgCl at pH 13. The trap sites in the sub-bandgap region of the TiO₂ film are important in the electron transport of photoinjected electrons from dye molecules and partially charge recombination with redox electrolyte in operating dye-sensitized solar cell. The influence of charge trap formed by increased surface states on the electron transport and electron transfer was investigated by photovoltage and photocurrent transient measurements.     

TiO2/modified natural clay semiconductor as a potential electrode for natural dye-sensitized solar cell

TiO₂/modified natural bentonite clay semiconductor, as a potential electrode of dye-sensitized solar cell, having a Ti:Si molar ratio of 85:15 was, for the first time, compared with pure TiO₂ (commercial P25) electrode in terms of solar cell efficiency and characteristics. 4-Chloro-2,5-difluorobenzoic acid and 4-(chloromethyl)benzoyl chloride were added to the electrodes to increase light harvesting ability of natural dyes extracted from red cabbage, rosella, and blue pea. The results showed that the TiO₂/clay semiconductor provided a higher surface area but a slightly lower efficiency than the pure TiO₂. The best natural sensitizer was found to be the dye extracted from red cabbage. Besides, the 4-(chloromethyl)benzoyl chloride provided a higher short circuit current for the TiO₂/clay semiconductor.