Poisoning of Pt/C catalysts by CO and its consequences over the kinetics of hydrogen chemisorption

The initial rate of hydrogen dissociation was studied as a function of irreversible CO coverage at 353 K on 30 wt.% Pt/carbon catalysts (Pt/C) prepared according to different processes. The Pt/C catalysts exhibit similar Pt dispersion (D  0.07) and mean Pt particles size (dp  16 nm). The turnover frequency (number of hydrogen molecules dissociated per CO-free surface Pt atom) was determined as a function of CO coverage from 0.0 to 0.8. The evolution of TOF as a function of CO coverage is in agreement with the model of CO adsorbing on low coordination sites (edges, corners) and then spreading across the faces to grow islands as Brandt suggested in the past (R.K. Brandt, M.R. Hughes, L.P. Bourget, K. Truszkowska, R.G. Greenler, Surf. Sci. 286 (1993) 15–25). At high CO coverage (0.8), TOF depends on the process by which the Pt/C catalyst was prepared. In particular, a Pt/C elaborated according to a colloidal process exhibits a low sensitivity to CO poisoning with an increase of TOF by one order of magnitude.     

Selective methanation of CO over supported Ru catalysts

The catalytic performance of supported ruthenium catalysts for the selective methanation of CO in the presence of excess CO₂ has been investigated with respect to the loading (0.5–5.0 wt.%) and mean crystallite size (1.3–13.6 nm) of the metallic phase as well as with respect to the nature of the support (Al₂O₃, TiO₂, YSZ, CeO₂ and SiO₂). Experiments were conducted in the temperature range of 170–470 °C using a feed composition consisting of 1%CO, 50% H₂ 15% CO₂ and 0–30% H₂O (balance He). It has been found that, for all catalysts investigated, conversion of CO₂ is completely suppressed until conversion of CO reaches its maximum value. Selectivity toward methane, which is typically higher than 70%, increases with increasing temperature and becomes 100% when the CO₂ methanation reaction is initiated. Increasing metal loading results in a significant shift of the CO conversion curve toward lower temperatures, where the undesired reverse water–gas shift reaction becomes less significant. Results of kinetic measurements show that CO/CO₂ hydrogenation reactions over Ru catalysts are structure sensitive, i.e., the reaction rate per surface metal atom (turnover frequency, TOF) depends on metal crystallite size. In particular, for Ru/TiO₂ catalysts, TOFs of both CO (at 215 °C) and CO₂ (at 330 °C) increase by a factor of 40 and 25, respectively, with increasing mean crystallite size of Ru from 2.1 to 4.5 nm, which is accompanied by an increase of selectivity to methane. Qualitatively similar results were obtained from Ru catalysts supported on Al₂O₃. Experiments conducted with the use of Ru catalyst of the same metal loading (5 wt.%) and comparable crystallite size show that the nature of the metal oxide support affects significantly catalytic performance. In particular, the turnover frequency of CO is 1–2 orders of magnitude higher when Ru is supported on TiO₂, compared to YSZ or SiO₂, whereas CeO₂- and Al₂O₃-supported catalysts exhibit intermediate performance. Optimal results were obtained over the 5%Ru/TiO₂ catalyst, which is able to completely and selectively convert CO at temperatures around 230 °C. Addition of water vapor in the feed does not affect CO hydrogenation but shifts the CO₂ conversion curve toward higher temperatures, thereby further improving the performance of this catalyst for the title reaction. In addition, long-term stability tests conducted under realistic reaction conditions show that the 5%Ru/TiO₂ catalyst is very stable and, therefore, is a promising candidate for use in the selective methanation of CO for fuel cell applications.     

Pt–Ni/γ-Al2O3 catalyst for the preferential CO oxidation in the hydrogen stream

The preferential CO oxidation (PROX) in the presence of excess hydrogen was studied over Pt–Ni/γ-Al₂O₃. CO chemisorption, X-ray diffraction, transmission electron microscopy, energy dispersive X-ray spectroscopy and temperature-programmed reduction were conducted to characterize active catalysts. The co-impregnated Pt–Ni/γ-Al₂O₃ was superior to Pt/Ni/γ-Al₂O₃ and Ni/Pt/γ-Al₂O₃ prepared by a sequential impregnation of each component on alumina support. The PROX activity was affected by the reductive pretreatment condition. The pre-reduction was essential for the low-temperature PROX activity. As the reduction temperature increased above 423 K, the CO₂ selectivity decreased and the atomic percent of Ni in the bimetallic phase of Pt–Ni increased. This catalyst exhibited the high CO conversion even in the presence of 2% H₂O and 20% CO₂ over a wide reaction temperature. The bimetallic phase of Pt–Ni seems to give rise to high catalytic activity for the PROX in H₂-rich stream.     

Oscillations of CO and CO + H2 oxidation in air over supported and unsupported Pt catalysts

Oscillation behaviour of the oxidation of CO (0.2–2.2%) in air over Pt wire coils and over Pt/Al₂O₃ catalysts deposited onto the coils (pellistors) has been investigated. The waveforms differ considerably between the two catalytic systems. Over unsupported Pt at 240–260° C, regular oscillations were accompanied by slowly declining activity and by deposition of carbon. Over supported Pt at 110–180°C, relatively complex but sustained oscillation occurred by a different mechanism. This oscillation was greatly enhanced by H₂ (0.25–1.0%), and may involve fluctuations in the concentrations of CO and H₂ around the supported catalyst.     

CO Poisoning of Ethylene Hydrogenation over Pt Catalysts: A Comparison of Pt(111) Single Crystal and Pt Nanoparticle Activities

The ethylene hydrogenation reaction was studied on two platinum model catalyst systems in the presence of carbon monoxide to examine poisoning effects. The catalysts were a Pt(111) single crystal and lithographically fabricated platinum nanoparticles deposited on alumina. Gas chromatographic results for Pt(111) show that CO adsorption reduces the turnover rate from 10¹ to 10^-2 molecules/Pt site/s at 413 K, and the activation energy for hydrogenation on the poisoned surface becomes 20.2 ± 0.1 kcal/mol. The activation energy for ethylene hydrogenation over Pt(111) in the absence of CO is 10.8 kcal/mol. The Pt nanoparticle system shows the same rate for the reaction as over Pt(111) in the absence of CO. When CO is adsorbed on the Pt nanoparticle array, the rate of the reaction is reduced from 10² to 10⁰ nmol/s at 413 K. However, the activation energy remains largely unchanged. The Pt nanoparticles show an apparent activation energy for ethylene hydrogenation of 10.2 ± 0.2 kcal/mol in the absence of CO and 11.4 ± 0.6 kcal/mol on the CO-poisoned nanoparticle array. This is the first observation of a significant difference in catalytic behavior between Pt(111) and the Pt nanoparticle arrays. It is proposed that the active sites at the oxide--metal interface are responsible for the difference in activation energies for the hydrogenation reaction over the two model platinum catalysts.     

Partial oxidation of methane over nickel catalysts supported on various aluminas

Partial oxidation of methane (POM) was systematically investigated in a fixed bed reactor over 12 wt% Ni catalysts supported on α-A1₂O₃, γ-A1₂O₃ and θ-A1₂O₃ which were prepared at different conditions. Results indicate that the catalytic activity toward POM strongly depends on the BET surface area of the support. All the Ni/ θ-Al₂O₃ catalysts showed high activity toward POM due to the less formation of inactive NiAl₂O₄ species, the existence of NiO, species and stable θ-Al₂O₃ phase. Although Ni/γ-Al₂O₃ showed the highest activity toward POM, long-time stability cannot be expected as a result of the deterioration of the support at higher temperature, which is revealed from BET results. From the reaction and characterization results, it is inferred that the optimal conditions for the preparation of θ-Al₂O₃ are 1,173 K and 12 h.     

Copper oxide catalysts supported on ceria for low-temperature CO oxidation

Copper oxide catalysts supported on ceria were prepared by wet impregnation method using finely CeO₂ nanocrystals, which was derived from alcohothermal synthesis, and copper nitrate dissolved in the distilled water. The catalytic activity of the prepared CeO₂ and CuO/CeO₂ catalysts for low-temperature CO oxidation was investigated by means of a microreactor-GC system. The samples were characterized using BET, XRD, SEM, HRTEM and TPR.     

Selective oxidation of hydrogen sulfide containing excess water and ammonia over Bi-V-Sb-O catalysts

We investigated the selective oxidation of hydrogen sulfide to elemental sulfur and ammonium thiosulfate by using Bi₄V_2-xSb_xO_11-y catalysts. The catalysts were prepared by the calcination of a homogeneous mixture of Bi₂O₃, V₂O₅, and Sb₂O₃ obtained by ball-milling adequate amounts of the three oxides. The main phases detected by XRD analysis were Bi₄V₂O₁₁, Bi_1.33V₂O₆, BiSbO₄ and BiVO₄. They showed good H₂S conversion with less than 2% of SO₂ selectivity with a feed composition of H₂S/O₂/NH₃/H₂O/He=5/2.5/5/60/27.5 and GHSV=12,000 h^-1 in the temperature ranges of 220–260 ‡C. The highest H₂S conversion was obtained for x=0.2 in Bi₄V_2-xSb_xO_11-y catalyst. TPR/TPO results showed that this catalyst had the highest amount of oxygen consumption. XPS analysis before and after reaction confirmed the least reduction of vanadium oxide phase for this catalyst during the reaction. It means that the catalyst with x=0.2 had the highest reoxidation capacity among the Bi₄V_2-xSb_xO_11-y catalysts.     

Gold supported CeO2/Al2O3 catalysts for CO oxidation: influence of the ceria phase

A series of low loading gold supported ceria/alumina catalysts have been prepared by the deposition–precipitation method, varying the pH of the synthesis. The catalysts were characterised by means of XRD, TEM, S_BET, XRF and UV–Vis techniques, and their catalytic activity towards CO oxidation in the absence and in presence of water in the stream, were tested. It has been found that in this low loading gold catalysts, where the metallic particles are far away one from another and the oxygen transportation is not the limiting step of the reaction, the electronic properties of the ceria phase and the structure of the metal-support perimeter more than the diameter of the gold nanoparticles is the determinant factor in the catalytic performances of the solid.     

Structure sensitivity of dimethylamine deep oxidation over Pt/Al2O3 catalysts

The deep oxidation of dimethylamine (DMA) was studied over Pt/Al₂O₃ catalysts with small (1 nm) and large (7.8–15.5 nm) Pt crystallite sizes. The turnover frequency (TOF) was higher for the large than for the small Pt crystallites, indicating that the reaction is structure sensitive. Two kinetic models were used to interpret the obtained results, i.e., the Mars van Krevelen and a mechanism based on the adsorption of oxygen and adsorption of dimethylamine on different active sites were employed. Both models showed that the activation energy for the oxygen chemisorption rate constant (k_o) decreased with increasing of Pt crystallite size and that the activation energy for the surface reaction rate constant (k_i) was independent of the Pt crystallite size. The structure sensitivity may be explained by differences in the reactivity of the oxygen adsorbed on these Pt crystallites.The Mars van Krevelen model fits the TOF values very well at concentrations of DMA higher than 1500 ppm, while in the lower concentrations region, the model under predicts the experimental data. The model based on the adsorption of oxygen and DMA on different active sites fits the experimental data quite well over the whole temperature and concentration range. The fitted values of the Henry adsorption constant are independent of the Pt crystallite size.     

The positive effect of hydrogen on the reaction of nitric oxide with carbon monoxide over platinum and rhodium catalysts

The effect of adding 330–4930 ppm hydrogen to a reaction mixture of NO and CO (2000 ppm each) over platinum and rhodium catalysts has been investigated at temperatures around 200–250°C. Hydrogen causes large increases in the conversion of NO and, surprisingly, also of CO. Oxygen atoms from the additional NO converted are eventually combined with CO to give CO₂ rather than react with hydrogen to form water. This reaction is described by CO + NO +3/2H₂ CO₂ + NH₃ and accounts for 50–100% of the CO₂ formed with Pt/Al₂O₃ and 20–50% with Rh/Al₂O₃. With the latter catalyst a substantial amount of NO converted produces nitrous oxide. Comparison with a known study of unsupported noble metals suggests that isocyanic acid (HNCO) might be an important intermediate in a reaction system with NO, CO and H₂ present.     

Effect of the support on the mechanism of partial oxidation of methane on platinum catalysts

The partial oxidation of methane was studio on Pt/Al₂O₃, Pt/ZrO₂, Pt/CeO₂ and Pt/Y₂O₃ catalysts. For Pt/Al₂O₃, Pt/ZrO₂ and Pt/CeO₂, temperature programmed surface reaction (TPSR) studies showed partial oxidation of methane comprehends two steps: combustion of methane followed by CO₂ and steam reforming of unreacted methane, while for Pt/Y₂O₃ a direct mechanism was observed. Oxygen Storage Capacity (OSC) evaluated the reducibility and oxygen transfer capacity of the catalysts. Pt/CeO₂ catalyst showed the highest stability on partial oxidation. The results were explained by the higher reducibility and oxygen storage/release capacity which allowed a continuous removal of carbonaceous deposits from the active sites, favoring the stability of the catalyst. For Pt/Al₂O₃ and Pt/ZrO₂ catalysts the increase of carbon deposits around or near the metal particle inhibits the CO₂ dissociation on CO₂ reforming of methane. Pt/Y₂O₃ was active and stable for partial oxidation of methane and its behaviour was explained by a change in the reaction mechanism.     

Hydrodesulfurization of dibenzothiophene over supported and unsupported molybdenum carbide catalysts

A series of γ-Al₂O₃ supported molybdenum carbides [carbided Mo/γ-Al₂O₃ (MCS), Co-Mo/γ-Al₂O₃ (CMCS), and Ni-Mo/γ-Al₂O₃ (NMCS)] and unsupported molybdenum carbide (MCUS) were prepared by the temperature-programmed carburization of their corresponding molybdenum nitrides with 20 % CH₄/H₂. XRD and SEM studies show that unsupported molybdenum carbide catalyst possesses a typical crystalline Mo₂C (FCC structure), while supported molybdenum carbide catalysts possess highly dispersed surface molybdenum carbide species on an alumina oxide support. The results of dibenzothiophene (DBT) hydrodesulfurization over molybdenum carbide catalysts show that the reactivity is strongly dependent on the type of catalyst. Supported molybdenum carbide catalysts possess a higher reactivity than the unsupported molybdenum carbide catalyst. In addition, Co or Ni promoted, supported molybdenum carbide catalyst possesses a higher reactivity than the unpromoted, supported molybdenum carbide catalyst. The reactivity, which is also dependent on the reaction conditions, increases with increasing reaction temperature and pressure and contact time. The CO uptakes of the molybdenum carbide catalysts correlate well with overall activity (total rate) for DBT hydrodesulfurization. The major reaction product is biphenyl, with cyclohexylbenzene next in abundance regardless of the type of catalysts and reaction conditions. It was also found that the molybdenum carbide catalysts exhibit stable initial reactivity due to the stable and weak acidic characteristics of these catalysts.     

Low-temperature activity for CO oxidation over diesel oxidation catalysts studied by High Throughput Screening and DRIFT spectroscopy

We have investigated the low-temperature activity for CO oxidation for a series of platinum catalysts supported on Al₂O₃, TiO₂, ZSM-5, CeO₂ and ZrO₂-CeO₂. The results show major differences in activity, due to the support for Pt, especially in the presence of water. Improved activity over ceria containing samples in presence of water is likely due to the water-gas shift (WGS) reaction. Studies with in situ IR spectroscopy suggest a surface formate mechanism for the WGS reaction on Pt/CeO₂.     

Low temperature oxidation of CO over supported PdCl2-CuCl2 catalysts

PdCl₂-CuCl₂ catalyst supported on activated carbon was examined for the low temperature oxidation of CO. The catalyst developed in the present study was active and stable at ambient conditions if water were existing in the feed gas stream. The addition of Cu(NO₃)₂ into the PdCl₂-CuCl₂ catalyst significantly enhanced the CO oxidation activity. X-ray diffraction study revealed that the role of Cu(NO₃)₂ was to stabilize active Cu(II) species, Cu₂Cl(OH)₃, on the catalyst surface which maintains the redox property of palladium. When HC1 and SO₂ were also existing in the feed, they easily inactivated the catalyst. It was found that HC1 and SO₂ inhibited the formation of active Cu(II) species on the catalyst surface.     

A kinetic study of NOx reduction over Pt/SiO2 model catalysts with hydrogen as the reducing agent

Flow reactor experiments and kinetic modeling have been performed in order to study the mechanism and kinetics of NO_x reduction over Pt/SiO₂ catalysts with hydrogen as the reducing agent. The experimental results from NO oxidation and reduction cycles showed that N₂O and NH₃ are formed when NO_x is reduced with H₂. The NH₃ formation depends on the H₂ concentration and the selectivity to NH₃ and N₂O is temperature dependent. A previous model has been used to simulate NO oxidation and a mechanism for NO_x reduction is proposed, which describes the formation/consumption of N₂, H₂O, NO, NO₂, N₂O, NH₃, O₂ and H₂. A good agreement was found between the performed experiments and the model.     

Preferential CO oxidation over Pt–SnO2/Al2O3 in hydrogen rich streams containing CO2 and H2O (CO removal from H2 with PROX)

The effects of reaction gases including CO₂ and H₂O and temperature on the selective low-temperature oxidation of CO were studied in hydrogen rich streams using a flow micro-reactor packed with a Pt–SnO₂/Al₂O₃ sol–gel catalyst that was initially designed and optimized for operation in the absence of CO₂ and H₂O. 100% CO conversion was achieved over the 1 wt% Pt–3 wt% SnO₂/Al₂O₃ catalyst at 110 °C using a feed composition of 1.0% CO, 1.5% O₂, 25% CO₂, 10% H₂O, 58% H₂ and He as balance at a space velocity of 24,000 cm³/(g h). CO₂ in the feed was found to decrease CO conversion significantly while the presence of H₂O in the feed increased CO conversion, balancing the effect of CO₂.     

Synthetic natural gas from CO hydrogenation over silicon carbide supported nickel catalysts

Silicon carbide supported nickel catalysts for CO methanation were prepared by impregnation method. The activity of the catalysts was tested in a fixed-bed reactor with a stream of H₂/CO = 3 without diluent gas. The results show that 15 wt.% Ni/SiC catalyst calcined at 550 °C exhibits excellent catalytic activity. As compared with 15 wt.% Ni/TiO₂ catalyst, the Ni/SiC catalyst shows higher activity and stability in the methanation reaction. The characterization results from X-ray diffraction and transmission electron microscopy suggest that no obvious catalyst sintering has occurred in the Ni/SiC catalyst due to the excellent thermal stability and high heat conductivity of SiC.     

Selective CO removal in a H2-rich stream over supported Ru catalysts for the polymer electrolyte membrane fuel cell (PEMFC)

We prepared various Ru catalysts supported on different supports such as yttria-stabilized zirconia (YSZ), ZrO₂, TiO₂, SiO₂ and γ-Al₂O₃ with a wet impregnation method. We applied them to the selective CO removal in a hydrogen-rich stream via the preferential CO oxidation (PROX) and the selective CO methanation simultaneously. Among them, Ru/YSZ showed the highest CO conversion especially at low temperatures. Several measurements: the N₂ physisorption, inductively coupled plasma-atomic emission spectroscopy (ICP-AES), the CO chemisorptions, the temperature-programmed oxidation (TPO), the temperature-programmed reduction (TPR), the temperature-programmed desorption (TPD) of CO₂ with mass spectroscopy and the transmission electron microscopy (TEM), were conducted to characterize the catalysts. No linear correlation can be found between the amount of CO chemisorbed at 300 K and the PROX activity. On the other hand, the facile activation of O₂ appeared to be closely related to the high PROX activity, judging by the TPO experiment. In addition, the strong adsorption of CO₂ suppressed the low-temperature PROX activity. Ru/YSZ can be easily oxidized and also reduced at low temperatures. It is found that Ru/YSZ uptakes only small amounts of CO₂, which can be desorbed at low temperatures. Ru/YSZ can reduce the high inlet CO concentration to be less than 10 ppm even in the presence of H₂O and CO₂.