GMA‐based emulsion‐templated solid foams: Influence of co‐crosslinker on morphology and mechanical properties

Highly open porous polymer foams formed from high internal phase emulsions (polyHIPEs) are attracting significant interest because of their potential applications in many areas of advanced materials science. In this work, the influence of the crosslinker or co‐crosslinkers of different molecular weights on the morphology and mechanical properties of polyHIPEs containing glycidyl methacrylate (GMA) was studied. Several poly(ethylene glycol) dimethacrylate (PEGDMA) crosslinkers were considered. The results show that introducing higher molecular weight crosslinkers into polyHIPEs produces a more open structure, with significantly increased compression strength and deformation at breakage. This eliminated the undesirable brittleness and chalkiness commonly found in polyHIPE materials. The Young's modulus of GMA‐based polyHIPEs containing 40% poly(ethylene glycol) dimethacrylate increased by 50% and the crush strength by 400% when compared with traditional GMA/ethylene glycol dimethylacrylate polyHIPEs. This improvement in mechanical properties is expected to improve the suitability of polyHIPEs for use in a wide range of applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46295.     

Applications of ice‐templated ceramics

The freeze‐cast ceramics process involves the use of an aqueous slurry in which ice acts as a fugitive template, providing control of the morphology of the resultant green body, which is then sintered. Here, we report a variety of applications of ice‐templated ceramics, showcasing the versatility of the process. Applications include: as a suitable scaffold for silver loading and release at concentrations that could show antibacterial properties; as a component of a robust composite material with negative thermal expansion but reduced material cost; as thin porous structures for dye‐sensitized solar cells.     

Soluble‐eggshell‐membrane‐protein‐modified porous silk fibroin scaffolds with enhanced cell adhesion and proliferation properties

In this study, a porous silk fibroin (SF) scaffold was modified with soluble eggshell membrane protein (SEP) with the aim of improving the cell affinity properties of the scaffold for tissue regeneration. The pore size and porosity of the prepared scaffold were in the ranges 200–300 μm and 85–90%, respectively. The existence of SEP on the scaffold surface and the structural and thermal stability were confirmed by energy‐dispersive X‐ray spectroscopy, X‐ray diffraction, Fourier transform infrared spectroscopy, differential scanning calorimetry, and thermogravimetric analysis. The cell culture study indicated a significant improvement in the cell adhesion and proliferation of mesenchymal stem cells (MSCs) on the SF scaffold modified with SEP. The cytocompatibility of the SEP‐conjugated SF scaffold was confirmed by a 3‐(4,5‐dimethyltriazol‐2‐y1)‐2,5‐diphenyl tetrazolium assay. Thus, this study demonstrated that the biomimic properties of the scaffold could be enhanced by surface modification with SEP. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40138.     

Degradability of extruded polyethylene/chitosan blends compatibilized with polyethylene‐graft‐maleic anhydride under natural weathering

The impact of chitosan on the natural weathering behavior of two blends obtained by mixing either polyethylene (PE) with chitosan or PE, chitosan and polyethylene‐graft‐maleic anhydride (PEgMA) as a compatibilizer is analyzed. In order to follow the weathering behavior of both the uncompatibilized and compatibilized systems, the blend films are exposed to outdoor conditions for 6 months. The weathering behavior of the films is monitored by mechanical tests, spectroscopic Fourier transform infrared, and morphological analyses at different weathering periods of time. The presence of chitosan in the blends accelerates significantly the degradation of the films. Apparently, PEgMA also accelerates the photo‐oxidation rate of the films. This behavior appears to be related to the photo‐oxidative instability of maleic anhydride, and also to the better dispersion of chitosan in the PE matrix, which is due to the interactions in the PE/chitosan interface caused by the addition of the compatibilizer. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41045.     

Tuning the properties of alginate—chitosan membranes by varying the viscosity and the proportions of polymers

In this study, alginate (A) and chitosan (C)‐based membranes designed for skin tissue engineering applications were prepared using three different A to C mass ratios (3:1, 1:1, and 1:3). Each formulation was produced with alginate of two different viscosities (low and medium). Porous membranes were obtained through foaming by adding the surfactant Poloxamer 188 to the formulations at the concentrations of 1%, 5%, and 10% (w/w) in excess of the biopolymers mass. The physicochemical properties of the membranes were evaluated, showing that the formation of more stable, resistant, and porous structures with Poloxamer 188 was favored in membranes prepared with medium‐viscosity alginate. The surfactant also exerted the most pronounced porogenic effect on the formulation with alginate:chitosan mass ratio equal to 3:1. These membranes consequently had greater thickness, roughness, opacity, water vapor transmission rate, and lower mechanical resistance than 1:1 and 1:3 membranes. Taken together, the results indicated that it is possible to improve and tune the properties of alginate—chitosan polyelectrolyte complexes by varying the viscosity of alginate and proportions of biopolymers and surfactant. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44216.     

Thermal,mechanical, and acoustic properties of silica‐aerogel/UPVC composites

The properties of silica‐aerogel/UPVC composites have been investigated with emphasis on sound and heat insulation. UPVC is a material of construction for window profiles and drainage pipes. Hydrophobic silica aerogels were synthesized using silicate sodium as a precursor through a two‐step sol–gel process. The physical and textural properties of the synthesized silica aerogels such as density, surface area, and particle size were analyzed using SEM and BET analysis. Then, the synthesized aerogels were mixed with Unplastisized Polyvinyl Chloride (UPVC) compound at five different weight ratios in an internal mixer to find out the effects of silica aerogels on the thermal, mechanical, and acoustical characteristics. The prepared UPVC/aerogel composites were characterized for tensile properties, impact strength, hardness, Vicat softening temperature, thermal conductivity, sound absorption, and sound transmission loss. The results revealed that adding silica aerogel in to the matrix of UPVC increases its hardness and softening temperature while decreases impact strength. The thermal conductivity of UPVC was decreased by up to 50% using silica aerogel. The sound absorption property of UPVC was increased up to three times by using silica aerogels due to its high porosity. Silica aerogel increased the maximum sound transmission loss of UPVC in the low frequency range. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44685.     

Effect of the host polymer on the nanomechanical and morphological properties of templated polymer films

Atomic force microscopy and nanoindentation have been applied to the study of thin molecularly templated polymer films. The template was chosen to be the readily hydrogen‐bonded cotinine molecule and three different polymer hosts, Elvamide® nylon, Nylon‐6, and poly(4‐vinylphenol) were compared. The host polymer was shown to affect the nature of the template‐host interaction resulting in varying surface morphologies and differences in the nanohardness. These observations were shown to reflect differences in the underlying interaction chemistry, specifically, whether or not the polymer may be imprinted in the film production process. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 877‐883, 2013     

Rheology,morphology, and mechanical properties of HMSPP/POE blends and its alternate layered foam

In this article, the multilayered foaming sheet with alternate layered structure was successfully prepared through multilayer co‐extrusion. The high melt strength polypropylene (HMSPP)/poly (ethylene‐co‐octene) (POE) blend and POE were designed as foaming layers and film layers, respectively. POE was added into HMSPP to reduce the crystalline degree and improve the processing performance. The rheological results indicated that the addition of POE had a little effect on relaxation process and the strain hardening behavior of HMSPP when the POE content was lower than 50%. The results of the foam morphology showed that the cell size and its distribution of the multilayered foaming sheet with alternate layers were better than that with single layer. In addition, the cell size reduced and the cell density increased with increasing the number of layers from 4 to 32. The mechanical properties of the multilayered foaming sheet with alternate layers also could be improved through assembling of foaming layers and film layers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41339.     

Effect of freeze‐thaw pretreatment on thermal drying process and physicochemical properties of chitosan

The effect of freeze‐thaw pretreatment on the thermal drying process and physicochemical properties of chitosan was investigated in this study. Results showed that the freeze‐thaw treatment changed the form of chitosan paste and reduced 75.6–77.7% of the water content. The freeze‐thaw treatment decreased the drying time of chitosan from 16–19 h to 2.75–4 h and the dried product was loosely packed powder. After freeze‐thaw treatment, the molecular weight of chitosan was unchanged during the thermal drying. The heat‐induced browning effect of chitosan during drying was greatly alleviated by the pretreatment. Furthermore, the pretreatment increased the 1,1‐diphenyl‐2‐picrylhydrazyl (DPPH) radical‐scavenging activity of dried product by 40.4–59.8%. The molecular weight, color, and DPPH radical‐scavenging activity of the pretreated dried chitosan product were close to those of freeze‐dried product. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41017.     

Porosity,mechanical properties,and damping ratio of particulate‐filled polymer composite for precision machine tools

Particulate‐filled polymer composites (PFPC) have received a great deal of attention in the field of precision machine tools because of their excellent vibration‐alleviating property. However, applications of PFPC in the field of precision machine tools are restricted by its limited mechanical strength. The pores in PFPC are one of the key influences on its mechanical properties, such that the porosity determines the overall mechanical properties of the PFPC directly. In this paper, the relationship between porosity and mechanical properties (compressive strength, flexural strength, elasticity modulus) and damping ratio of PFPC was studied systematically. A strong correlation between the porosity and the mechanical properties and damping ratio of PFPC was found. The results show that the mechanical properties (damping ratio) of PFPC deteriorated (increased) dramatically with increasing porosity. An empirical formula was proposed for the relation between the porosity and the mechanical properties (and damping ratio) of PFPC. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44435.     

Microscopic and mechanical properties of semi‐crystalline and amorphous polymeric parts produced by laser cutting

Microscopic and mechanical properties of polymeric parts are effective factors on their durability. Laser cutting is one of the most common methods for production of 2D polymeric parts. Experimental study of the mentioned properties of semi‐crystalline and amorphous polymeric parts after laser cutting is conducted in this research. Low density polyethylene (LDPE) and polystyrene (PS) are considered as semi‐crystalline and amorphous polymers, respectively. Laser power and cutting velocity were selected as input parameters of cutting process. According to microscopic observations, the microcracks, re‐solidified spots of molten material, and sink marks just appear in heat affected zone (HAZ) on amorphous polymer. Results also showed that the HAZ width and surface roughness values are smaller for semi‐crystalline polymer. For both polymers, decreasing of power and increasing of cutting velocity reduce the HAZ and surface roughness. In the case of mechanical properties, tensile strength of semi‐crystalline and amorphous polymers reduces after laser cutting. Results of experiments revealed that the extension of HAZ and deterioration of surface finish decrease tensile strength of parts. Therefore, lower power and higher cutting velocity condition is preferable for reaching the better mechanical properties. Furthermore, two separate mathematical models for each polymer are presented for prediction of tensile strength after laser cutting process. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44179.     

Fabrication of co‐continuous poly(ε‐caprolactone)/polyglycolide blend scaffolds for tissue engineering

The apparent inability of a single biomaterial to meet all the requirements for tissue engineering scaffolds has led to continual research in novel engineered biomaterials. One method to provide new materials and fine‐tune their properties is via mixing materials. In this study, a biodegradable powder blend of poly(ε‐caprolactone) (PCL), polyglycolide (PGA), and poly(ethylene oxide) (PEO) was prepared and three‐dimensional interconnected porous PCL/PGA scaffolds were fabricated by combining cryomilling and compression molding/polymer leaching techniques. The resultant porous scaffolds exhibited co‐continuous morphologies with ～50% porosity. Mean pore sizes of 24 and 56 μm were achieved by varying milling time. The scaffolds displayed high mechanical properties and water uptake, in addition to a remarkably fast degradation rate. The results demonstrate the potential of this fabrication approach to obtain PCL/PGA blend scaffolds with interconnected porosity. In general, these results provide significant insight into an approach that will lead to the development of new composites and blends in scaffold manufacturing. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42471.     

Analyses of structurally modified quasi‐solid‐state electrolytes using electrochemical impedance spectroscopy for dye‐sensitized solar cells

Electrochemical properties of structurally modified quasi‐solid‐state electrolytes were examined using porous substrates (PSs). The PS was prepared into two categories by a phase inversion method with a brominated poly(phenylene oxide) (BPPO): the sponge and finger types. Effects of the humidification and cosolvent compositions on the morphology of the PS were analyzed by scanning electron microscopy. In all cases of the PSs, a higher V_OC was observed of about 0.1 V than that of a liquid electrolyte owing to a suppressed back electron charge transfer. In addition, the PS prepared by the polymer solution of 1 : 4 : 1 (BPPO : N‐methyl‐2‐pyrrolidone : butyl alcohol) with the humidification process showed better photovoltaic properties in terms of the current density and conversion efficiency owing to the appropriate combinations of pore size, tortuosity, and interconnectivity. Effects of the pore structures were intensively examined using electrochemical impedance spectroscopy. The impedance results revealed that large pores at the surface layers are advantageous for a lower R_S and R_TiO2. Meanwhile, the straight inner structure is beneficial for the facile I^?/I₃^? diffusion, thus lowering R_Pt. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39739.     

Modulating stability and mechanical properties of silica–gelatin hybrid by incorporating epoxy‐terminated polydimethylsiloxane oligomer

Silica‐gelatin hybrids, particularly GT‐G hybrids prepared by crosslinking gelatin (G) with γ‐glycidoxypropyltrimethoxysilane (GT), have attracted much attention in tissue engineering for diverse applications in hard or soft tissue regeneration; however, scaffolds with tunable properties are needed to meet specific requirements. In this work, a silica‐gelatin hybrid (ES/GT‐G) was synthesized by incorporating epoxy‐terminated polydimethylsiloxane oligomer (ES) to modulate the properties of GT‐G hybrid. The ES/GT‐G hybrid sponge presented a 3D network structure with porosity 86.4% ± 0.9%, determined by the liquid displacement method, and average pore size 340 ± 36 μm, determined by SEM observation. Compared with GT‐G hybrid material, the prepared ES/GT‐G hybrid wet film showed a decrease of tensile strength from 2.79 ± 0.04 MPa to 1.87 ± 0.12 MPa, with an increase of elongation at break from 19.96 ± 0.66% to 29.86 ± 0.87%, and the ES/GT‐G hybrid sponge exhibited a decline of compressive yield strength from 1.21 ± 0.04 MPa to 0.72 ± 0.06 MPa, based on the tensile and compression tests respectively. The introduction of ES enhanced the thermal denaturing temperature of GT‐G by 5°C as determined by a DSC study, and increased in vitro biodegradation slightly, without significantly changing surface wettability and swelling behavior. These findings suggest that silica‐gelatin hybrids with tunable properties are promising for applications from hard to soft tissue regeneration. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43059.     

Cell morphology,bubbles migration,and flexural properties of non‐uniform epoxy foams using chemical foaming agent

Epoxy foams with different densities and microstructures were prepared by changing the process parameters including the foaming temperature, chemical foaming agent (CFA) content and precuring extent. The microstructure of foams reveals a smaller cell size, higher cell density, and more homogeneous distribution of cells at higher precuring extent. However, the cell size and distribution are not affected by the foaming temperature and CFA content without precuring process. In addition, the bubbles migration, which resulted in non‐uniform cell density distribution, was promoted by increasing the foaming temperature and depressed by increasing the CFA content and precuring extent. The flexural properties of the non‐uniform epoxy foams were also studied. Results showed that the flexural modulus was related to the cell morphology, while the flexural strength was affected by both the cell morphology and the position of the specimens during test. It was also found that the relative flexural modulus and strength exhibited a power‐law dependence with respect to the relative density. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41175.     

Influence of ionic liquid on the polymer–filler coupling and mechanical properties of nano‐silica filled elastomer

The natural rubber (NR) nanocomposites were fabricated by filling ionic liquid (1‐allyl‐3‐methyl‐imidazolium chloride, AMI) modified nano‐silica (nSiO₂) in NR matrix through mechanical mixing and followed by a cure process. Based on the measurements of differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), solid state nuclear magnetic resonance spectroscopy, and Raman spectroscopy, it was proved that AMI could interact with nSiO₂ through hydrogen bonds. With the increase of AMI content, the curing rate of nSiO₂/NR increased. The results of bound rubber and dynamic mechanical properties showed that polymer–filler interaction increased with the modification of nSiO₂. Morphology studies revealed that modification of nSiO₂ resulted in a homogenous dispersion of nSiO₂ in NR matrix. AMI modified nSiO₂ could greatly enhance the tensile strength and tear strength of nSiO₂/NR nanocomposites. Compared to unmodified nSiO₂/NR nanocomposite, the tensile strength of AMI modified nSiO₂/NR nanocomposite increased by 102%. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44478.     

Understanding the mechanical and interfacial properties of core–shell structured bamboo–plastic composites

Core–shell structured bamboo–plastic composites (BPCs) were directly prepared with a single‐screw/single‐screw coextruder system. The effects of different shell layers, such as high‐density polyethylene (HDPE), bamboo pulp fiber (BPF)/HDPE, and white mud (WM)/HDPE, were studied in the context of the mechanical properties and the characteristics of the interfacial transition zone (ITZ) of BPC. The mechanical properties of the core–shell structured BPC were characterized by flexure, short‐beam shear, and impact tests. The surface morphologies of BPC were analyzed with field emission scanning electron microscopy. The ITZ properties were studied with dynamic mechanical analysis and nano‐indentation testing. The results show that the flexural properties, short‐beam strength, and impact strength decreased profoundly in the presence of BPF or WM. The dynamic mechanical analysis results suggest that the ITZ properties decreased, as indicated by the reductions in the storage modulus, loss modulus, and loss factor; the nano‐indentation results show that on the addition of BPF or WM, a gradient in the hardness and modulus of elasticity appeared across ITZ. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43053.     

Effect of PEGylated chitosan on plasma etched PET fabrics surface properties

In this work, PEGylated chitosan derivatives were prepared and used to modified poly(ethylene terephthalate) (PET) fabrics. PET fabrics surface were etched by oxygen plasma before different concentrations PEGylated chitosan derivatives solution treatment. The effects of oxygen plasma and PEGylated chitosan derivatives on the surface properties of PET fabrics are investigated by Fourier transform infrared spectroscopy, scanning electron microscopy, and thermogravimetric analysis (TG) and differential scanning calorimetry (DSC). Surface wettability was monitored by water contact angle measurement and moisture regains. The results showed that the occurrence of oxygen‐containing functional groups (i.e., C?O, C? O, and ? OH) of the plasma‐treated PET and the surface coarseness increased from those of the untreated one. There was a layer film formed on the surface of PET fabrics after PEGylated chitosan modification. The combination treatment of oxygen plasma with PEGylated chitosans lightly lowered the breaking strength and elongation of PET fabric. That moisture regains increased and the contact angle decreased implied the hydrophilicity enhancement for the PET fabrics. In addition, dyeing property of PEGylated chitosan derivative modified PET was improved. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39693.     

Facile synthesis of extremely biocompatible double‐network hydrogels based on chitosan and poly(vinyl alcohol) with enhanced mechanical properties

An easy and ecofriendly method for designing double‐network (DN) hydrogels based on chitosan and poly(vinyl alcohol) (PVA) with high mechanical performance is described. When covalent bonds in the networks are used as crosslinking agents in the achievement of a higher mechanical strength, the irreversible deformation of these hydrogels after a large force is applied is still one of the most important obstacles. To overcome this problem, we used physical crosslinking for both networks. The mechanical strength, surface morphology, and cytotoxicity of the films were studied by tensile testing, scanning electron microscopy analysis, and an MTT assay. The synthesized chitosan–PVA DN hydrogels showed a large improvement in the tensile strength to 11.52 MPa with an elongation of 265.6%. The surface morphologies of the films demonstrated the effective interactions between the two networks and a suitable porosity. Also, because of the use of a natural polymer and honey as a plasticizer, the cell culture indicated that the synthesized DN hydrogels had good biocompatibility (with 327.49 ± 11.22% viability) and could be used as capable biomaterials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45752.     

Morphology and mechanical properties of reactive compatibilized polystyrene/ethylene‐vinyl acetate‐vinyl alcohol blends

A reactive compatibilizer, styrene‐maleic anhydride (SMA) was used to compatibilize the blends of polystyrene (PS) and ethylene‐vinyl acetate‐vinyl alcohol (EVAOH), which was synthesized from ethylene‐vinyl acetate (EVA) using transesterification reaction. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Morphology of Charpy impact‐fractured surfaces, tensile, and impact properties of the blends were investigated. Fourier‐transform infrared spectroscopy (FTIR) was also applied for specific samples to elucidate the presence of the functional groups reaction necessary for reactive compatibilization. The results of the ternary PS/EVAOH/SMA blends illustrate that the addition of SMA as a compatibilizer slightly reduce the elongation at break. From the impact‐fractured surfaces of the blends, it is evident that the morphology developed sizable pores when SMA was added into the blends. This might be attributed to the residual octanol‐1, produced from the synthesis of EVAOH, as there is a possibility of a reaction between hydroxyl groups in the octanol‐1 and the anhydride groups in the SMA. This disrupted the stability of the morphology and resulted in the decrease in the elongation, and hence, the tensile toughness. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 209–217, 2002