Boiling Heat Transfer and Pressure Drop of a Refrigerant R32 Flowing in a Small Horizontal Tube

In this study, experiments were performed to examine characteristics of flow boiling heat transfer and pressure drop of a low global warming potential refrigerant R32 flowing in a horizontal copper circular tube with 1.0 mm inside diameter for the development of a high-performance heat exchanger using small-diameter tubes or minichannels for air conditioning systems. Axially local heat transfer coefficients were measured in the range of mass fluxes from 30 to 400 kg/(m²·s), qualities from 0.05 to 1.0, and heat fluxes from 2 to 24 kW/m² at the saturation temperature of 10°C. Pressure drops were also measured in the rage of mass fluxes from 30 to 400 kg/(m²·s) and qualities from 0.05 to 0.9 at the saturation temperature of 10°C under adiabatic condition. In addition, two-phase flow patterns were observed through a sight glass fixed at the tube exit with a digital camera. The characteristics of boiling heat transfer and pressure drop were clarified based on the measurements and the comparison with data of R410A obtained previously. Also, measured heat transfer coefficients were compared with two existing correlations.     

Heat Transfer and Pressure Drop Measurements During Boiling in Vertical Tubes with Coiled-Wire Inserts

ABSTRACT

The paper presents thermal and flow analyses of the boiling process of R507, R410 and R407 C refrigerants inside vertical tubes (21 mm) with coiled-wire inserts and various coil diameters (20; 20.5 mm), coil pitches (26; 44 mm) and wire diameters (1.5; 2 mm). The study differs from other publications as regards the conditions under which the experiment was conducted. It focuses on the boiling process in two long vertical tube sections (2 m), paired in an in-line arrangement. The study was conducted within a moderate range of mass flux densities 80–240 kgm^?2s^?1 and at low heat flux densities 5–11 kWm^?2, corresponding to the operating conditions of air coolers. The study examined the influence of vapour quality, mass flux density, geometrical parameters of the inserts and the impact of temperature glide on heat transfer coefficient and flow resistance increases as compared with a plain tube. The obtained increase ratios of heat transfer coefficients amounted to 1.1-1.7 for an azeotropic agent and to 1.1-1.3 for zeotropic agents, with the relative increase in flow resistances amounting to 1.8-4.5. New equations are proposed in the paper for the calculation of heat transfer coefficient and flow resistance values for boiling inside vertical tubes with spiral inserts.     

Prediction of Pressure Drop for Flow Boiling in Rectangular Multi-Microchannel Heat Sinks

In this study, two new correlations are developed to predict pressure drop for the flow boiling in micro systems with low mass flux. The correlations developed rely on extensive experimental results. Experiments are conducted for flow boiling in nine different silicon multichannel heat sinks with deionized water. In the experiments, mass fluxes of 51–324 kg?m^?2?s^?1, wall heat fluxes of 36–121.8 kW?m^?2, exit vapor qualities of 0.04–0.81, liquid-only Reynolds number of 20.3–89.4, aspect ratios of 0.37–5.00 and hydraulic diameters of 100–250 µm are tested. At first, validation tests for the single phase have been conducted. Then, some of the well-known existing correlations developed for the prediction of two phase pressure drop are used for comparison of the experimental results obtained. Finally, two new empirical correlations are developed for low mass flux conditions. The first one is for frictional pressure drop component, which is obtained by following a general procedure. The second one is for the prediction of total pressure drop (a dimensionless pressure drop correlation). The latter has been shown to predict better with an overall mean absolute error of 14.5% and, 87.8%, 94.8% and 96.5% of the predictions falling within ±30, ±40 and ±50% error bands, respectively.     

Pressure Drop,Boiling Heat Transfer and Flow Patterns during Flow Boiling in a Single Microchannel

The boiling heat transfer and two-phase pressure drop of water in a microscale channel were experimentally investigated. The tested horizontal rectangular microchannel had a hydraulic diameter of 100 μ m and length of 40 mm. A series of microheaters provided heat energy to the working fluid, which made it possible to control and measure the local thermal conditions in the direction of the flow. Both the microchannel and microheaters were fabricated using a micro-electro-mechanical systems (MEMS) technique. Flow patterns were obtained from real-time flow visualizations made during the flow boiling experiments. Tests were performed for mass fluxes of 90, 169, and 267 kg/m²s and heat fluxes from 200 to 500 kW/m². The effects of the mass flux and vapor quality on the local flow boiling heat transfer coefficient and two-phase frictional pressure gradient were studied. The evaluated experimental data were compared with existing correlations. The experimental heat transfer coefficients were nearly independent of the mass flux and vapor quality. Most of the existing correlations did not provide reliable heat transfer coefficient predictions for different vapor quality values, nor could they predict the two-phase frictional pressure gradient except under some limited conditions.     

An Improved Heat Transfer Correlation for Supercritical Aviation Kerosene Flowing Upward and Downward in Vertical Tubes

Correlations are crucial to the design of cooling channels employed in regenerative cooling systems for scramjets. In this paper, correlations for the aviation kerosene flowing upward and downward in vertical tubes are studied and discussed. Four existing correlations are assessed against the available experimental data. To further improve the prediction accuracy of the heat transfer behaviors of the supercritical aviation kerosene, a new dimensionless parameter(Qi) relevant to the heat flux is ...     

Heat Transfer and Pressure Drop Characteristics of Nanofluid Flows Inside Corrugated Tubes

An experimental investigation is carried out to study the heat transfer and pressure drop characteristics of multiwalled carbon nanotubes (MWCNTs)/heat transfer oil nanofluid flows inside horizontal corrugated tubes under uniform wall temperature condition. To provide the applied nanafluids, MWCNTs are dispersed in heat transfer oil with mass concentrations of 0.05, 0.1, and 0.2 wt%. The Reynolds number varies between 100 and 4,000. Three tubes with hydraulic diameters of 11.9, 13.2, and 15.5 mm are applied as the test section in the experimental setup. Tubes are corrugated four times on the cross section; that is, there are four different helices around the tube. Depths of the corrugations are chosen as 0.9, 1.1, and 1.3 mm, and pitch of corrugation is 14 mm. The acquired data confirm the increase of heat transfer rate as a result of utilizing nanofluids in comparison with the base fluid flow. However, corrugating the tubes decreases the heat transfer rate at low Reynolds numbers. The highest increase in heat transfer rate is observed for the Reynolds numbers for which the smooth tube is in the transition regime and the corrugated tube reaches the turbulent flow, that is, Reynolds number in the range of 1,000 to 3,000. Rough correlations are proposed to predict the Nusselt number and friction factor.     

Influence of Tube's Diameter on Boiling Heat TransferPerformance in Small Diameter Tubes

INTaoDUCTIONReclitlydry-troeeVaPoratorofairconditioningmaChineandreffigeratorhavebeendevefoPinginthedirectionofusingsmalldiamtertube.TheHITACHICo.conductedaserlesofeVaPoratfonhe8ttransferexperimeats,usingthethinwallcoppertubesofinnerdiamter9.52nun,8mm,7mmand5nunre-spectivelytheworkingmediawasHCFC22(qualityx=o.6)I'].TheresulthasshoWnthatheeVaPo-rationheattransfercoefficielltsweresghcatlyincreasedwiththedecreasingoftubediameter.EVaThorationheattransfercoefficientofa5.onuninnerdiare…     

Flow Patterns and Heat Transfer for Flow Boiling in Small to Micro Diameter Tubes

An overview of the recent developments in the study of flow patterns and boiling heat transfer in small to micro diameter tubes is presented. The latest results of a long-term study of flow boiling of R134a in five vertical stainless-steel tubes of internal diameter 4.26, 2.88, 2.01, 1.1, and 0.52 mm are then discussed. During these experiments, the mass flux was varied from 100 to 700 kg/m²s and the heat flux from as low as 1.6 to 135 kW/m². Five different pressures were studied, namely, 6, 8, 10, 12, and 14 bar. The flow regimes were observed at a glass section located directly at the exit of the heated test section. The range of diameters was chosen to investigate thresholds for macro, small, or micro tube characteristics. The heat transfer coefficients in tubes ranging from 4.26 mm down to 1.1 mm increased with heat flux and system pressure, but did not change with vapor quality for low quality values. At higher quality, the heat transfer coefficients decreased with increasing quality, indicating local transient dry-out, instead of increasing as expected in macro tubes. There was no significant difference between the characteristics and magnitude of the heat transfer coefficients in the 4.26 mm and 2.88 mm tubes but the coefficients in the 2.01 and 1.1 mm tubes were higher. Confined bubble flow was first observed in the 2.01 mm tube, which suggests that this size might be considered as a critical diameter to distinguish small from macro tubes. Further differences have now been observed in the 0.52 mm tube: A transitional wavy flow appeared over a significant range of quality/heat flux and dispersed flow was not observed. The heat transfer characteristics were also different from those in the larger tubes. The data fell into two groups that exhibited different influences of heat flux below and above a heat flux threshold. These differences, in both flow patterns and heat transfer, indicate a possible second change from small to micro behavior at diameters less than 1 mm for R134a.     

Two-Phase Flow and Boiling Heat Transfer in Small-Diameter Tubes

For the development of a high-performance heat exchanger using small channels or minichannels for air-conditioning systems, it is necessary to clarify the characteristics of vapor‐liquid two-phase flow and heat transfer of refrigerants in small-diameter tubes. In this keynote paper, the related research works that have already been performed by the author and coworkers are introduced. Based on the observations and experiments of R410A flowing in small-diameter circular and noncircular tubes with hydraulic diameter of about 1 mm, the characteristics of vapor‐liquid two-phase flow pattern and boiling heat transfer were clarified. In low quality or mass flux and low heat flux condition, in which the flow was mainly slug, the “liquid film conduction evaporation” heat transfer peculiar to small-diameter tubes prevailed and exhibited considerably good heat transfer compared to nucleate boiling and forced convection evaporation heat transfer. The effects of the tube cross-sectional shape and flow direction on the heat transfer primarily appeared in the region of the “liquid film conduction evaporation” heat transfer. A new heat transfer correlation considering all of three contributions has been developed for small circular tubes.     

Flow Boiling Heat Transfer of Refrigerant R-134a in Copper Microchannel Heat Sink

In this paper we present experimental data on heat transfer and pressure drop characteristics at flow boiling of refrigerant R-134a in a horizontal microchannel heat sink. The primary objective of this study was to experimentally establish how the local heat transfer coefficient and pressure drop correlate with the heat flux, mass flux, and vapor quality. The copper microchannel heat sink contains 21 microchannels with 335 × 930 μm² cross section. The microchannel plate and heating block were divided by the partition wall for the local heat flux measurements. Distribution of local heat transfer coefficients along the length and width of the microchannel plate was measured in the range of external heat fluxes from 50 to 500 kW/m²; the mass flux varied within 200–600 kg/m²-s, and pressure varied within 6–16 bar. The obvious impact of heat flux on the magnitude of heat transfer coefficient was observed. It showed that nucleate boiling is the dominant mechanism for heat transfer. A new model of flow boiling heat transfer, considering nucleate boiling suppression and liquid film evaporation, was proposed and verified experimentally in this paper.     

Heat Transfer and Pressure Drop Characteristics of Smooth Horizontal Tubes in the Transitional Flow Regime

The operating conditions of many heat exchangers are in, or close to, the transitional flow regime. However, in this regime, not a lot of design information is available and some design books even recommend to not design heat exchangers to operate in the transitional flow regime. Furthermore, it is known that the type of inlet of heat exchangers influences the transition characteristics. It was therefore the purpose of this study to measure heat transfer and pressure drop characteristics in smooth horizontal tubes using different types of inlets. The types of inlets were hydrodynamically fully developed, square-edged, re-entrant, and bellmouth. Experiments were conducted on a 14.48-mm inner diameter horizontal tube in which the water was cooled. Reynolds numbers ranged between 1000 and 20,000 and Grashof numbers were on the order of 10⁵. It was found that for adiabatic flow the square-edged inlet delayed transition to Reynolds numbers of around 2600, while the bellmouth inlet delayed it to about 7000. However, for diabatic flow, the transition was independent of the type of inlet. Laminar friction factors were much higher than their theoretically predicted values due to the secondary flows increasing the amount of mixing in the tube. Heat transfer measurements showed that transition with water was totally independent of the type of inlet used.     

板翅式换热器表面传热与流阻特性数值模拟

本文将计算流体力学应用到换热器领域,对具有相变换热混合工质低温板翅式换热器表面传热与流阻特性进行数值模拟,得到沿长度方向一定温度下传热系数、压力梯度的变化曲线,并将数值模拟结果与目前国际上通用的换热器设计仿真软件MUSE计算结果相比对,证明了本文所用数值模拟方法的正确性,为具有相变换热混合工质的换热器设计和优化提供一定参考。     

Refrigerant Condensation Flow Regimes in Enhanced Tubes and Their Effect on Heat Transfer Coefficients and Pressure Drops

Flow regimes influence the heat and mass transfer processes during two-phase flow, implying that any statistically accurate and reliable prediction of heat transfer and pressure drop during flow condensation should be based on the analysis of the prevailing flow pattern. Many correlations for heat transfer coefficient and pressure drop during flow condensation completely ignored flow regime effects and treated flows as either annular or non-stratified flow or as stratified flow. This resulted in correlations of poor accuracy and limited validity and reliability. Current heat transfer coefficient, pressure drop, and void fraction models are based on the local flow pattern, though, resulting in deviations of around 20% from experimental data. There are, however, several inconsistencies and anomalies regarding these models, which are discussed in this paper. A generalized solution methodology for two-phase flow problems still remains an elusive goal, mainly because gas-liquid flow systems combine the complexities of turbulence with those of deformable vapor-liquid interfaces. The paper focuses on the state of the art in correlating flow condensation in micro-fin tubes and proposes flow regime-based correlations of heat transfer coefficient and pressure drop for refrigerant condensation in smooth, helical micro-fin, and herringbone micro-fin tubes.     

强化管内沸腾换热实验研究

主要研究在低过热度下微槽对流动沸腾换热特性的影响,分别以单工质甲醇和甲醇与甲苯的混合物为工质对不同流量情况下光管、直槽管和螺旋槽管的流动沸腾换热特性进行了实验研究。研究结果表明：对单工质甲醇来说,螺旋槽管可以明显起到强化传热作用,而且流量越低,强化传热效果越明显。对混合工质来说,当流量较低时,螺旋槽管强化传热效果不明显,而在流量较高时,强化传热效果比较明显。无论是单工质还是混合工质,直槽管在实验所能达到的壁面温度条件下不能起到明显的强化传热效果。还给出了螺旋槽管强化传热的定性解释。     

Heat Transfer and Pressure Drop of Nanofluids in a Microchannel Heat Sink

The aim of this study is to determine the upper limitations of the particle volume fraction for heat transfer performance of TiO₂–water nanofluids in microchannels. Nanofluids were prepared by the addition of TiO₂ metallic nanoparticles into distilled water chosen as base fluid at five different volumetric ratios (0.25%, 0.5%, 1.0%, 1.5%, and 2.0%). The effects of the Reynolds number (100–750) and particle volume fraction at constant microchannel height (200 μm) on heat transfer and pressure drop characteristics were analyzed experimentally. Adding metallic oxide particles with nano dimensions into the base fluid did not cause excessive increase of friction coefficient but provided higher heat transfer than that of pure water. It was also observed that water–TiO₂ nanofluid increased heat transfer up to 2.0 vol%, but heat transfer decreased after 2.0 vol%. Furthermore, the thermal resistance was calculated and it was seen that adding nanoparticles with an average diameter smaller than 25 nm into the base fluid caused the thermal resistance to decrease.     

Two-Phase Frictional Pressure Drop and Flow Boiling Heat Transfer for R245fa in a 2.32-mm Tube

Experimental two-phase frictional pressure drop and flow boiling heat transfer results are presented for a horizontal 2.32-mm ID stainless-steel tube using R245fa as working fluid. The frictional pressure drop data was obtained under adiabatic and diabatic conditions. Experiments were performed for mass velocities ranging from 100 to 700 kg m^?2 s^?1, heat flux from 0 to 55 kW m^?2, exit saturation temperatures of 31 and 41°C, and vapor qualities from 0.10 to 0.99. Pressures drop gradients and heat transfer coefficients ranging from 1 to 70 kPa m^?1 and from 1 to 7 kW m^?2 K^?1 were measured. It was found that the heat transfer coefficient is a strong function of the heat flux, mass velocity, and vapor quality. Five frictional pressure drop predictive methods were compared against the experimental database. The Cioncolini et al. (2009) method was found to work the best. Six flow boiling heat transfer predictive methods were also compared against the present database. Liu and Winterton (1991), Zhang et al. (2004), and Saitoh et al. (2007) were ranked as the best methods. They predicted the experimental flow boiling heat transfer data with an average error around 19%.     

“球囊夹紧法”取出锁骨下动脉支架推送杆断裂残端一例

针对水平光滑管和微肋管,基于FLUENT平台对制冷剂管内沸腾传热特性进行了数值模拟,研究质量流量、热流密度及干度等因素对制冷剂R245fa沸腾换热系数的影响。模拟结果表明:沸腾换热系数随着制冷剂质量流速与热流密度的增加而提高;随着干度的增加,换热系数先增加再降低,并在x=0.7时达到极大值;相比光滑管,微肋管内制冷剂的沸腾传热系数能提高10%~25%。     

Boiling Heat Transfer for Freon R21 in Rectangular Minichannel

In this paper, we study the boiling heat transfer of upward flow of R21 in a vertical mini-channel with a size of 1.6 × 6.3 mm. The heat transfer coefficient was measured as a function of heat flux for a wide range of vapor quality and for two levels of mass flow rate, G = 215 kg/m²s and G = 50 kg/m²s. The standard deviation of wall superheat over channel perimeter and in time was determined from the measurement of the wall temperature along the channel perimeter. Different heat transfer mechanisms were revealed depending on flow patterns. The main heat transfer mode for large mass flux is convective boiling. We also figure out the mode when the evaporation of thin liquid films makes the essential contribution to heat transfer. The modified models of Liu & Winterton and Balasubramanian & Kandlikar describe the experimental data well for regime when the convective boiling makes the main contribution to the heat transfer.     

三角形微通道饱和沸腾传热系数的预测

基于以丙酮为工质的三角形截面微通道饱和沸腾传热的实验数据,通过最小二乘法对实验数据进行参数拟合,得到一组新的经验参数,结合Thome提出的预测圆形截面微通道饱和沸腾传热系数的三区模型,对微通道饱和沸腾的传热系数进行了预测。结果表明:该三区模型可以较好地预测出传热系数随着干度的变化趋势,并得到90.04%的实验值和预测值误差在30%之内,吻合度较好。     

Development of Heat Transfer Correlation for Supercritical Water in Vertical Upward Tubes

Supercritical water is widely used in many advanced single-phase thermosiphons due to its favorable heat and mass transfer characteristics and potentially high thermal efficiency. However, the heat transfer characteristics of supercritical water in the deterioration regime cannot be accurately predicted due to the absence of exact evaluation of the effect on steep variation in thermophysical properties near the pseudocritical point. The present paper focuses on the deterioration mode by analyzing the physical mechanism and constructing a new correlation. About 3,000 experimental data on supercritical water, including 40 deteriorated heat transfer cases from open literature, were collected. Quantitative assessment of heat transfer behavior was conducted based on existing test data and previous criteria gathered from extant literature. Based on experimental data evaluation and phenomenological analysis, an improved dimensionless correlation is proposed by introducing multi-dimensionless parameters, which can correct the deviation of heat transfer from its conventional behavior in the Dittus-Boelter equation. Comparisons of various heat transfer correlations with the selected test data show that the new correlation agrees better with the test data versus other correlations selected from the open literature.