MOS devices with tetragonal ZrO2 as gate dielectric formed by annealing ZrO2/Ge/ZrO2 laminate

A Ge-stabilized tetragonal ZrO₂ (t-ZrO₂) film with permittivity (κ) of 36.2 was formed by depositing a ZrO₂/Ge/ZrO₂ laminate and a subsequent annealing at 600 °C, which is a more reliable approach to control the incorporated amount of Ge in ZrO₂. On Si substrates, with thin SiON as an interfacial layer, the SiON/t-ZrO₂ gate stack with equivalent oxide thickness (EOT) of 1.75 nm shows tiny amount of hysteresis and negligible frequency dispersion in capacitance-voltage (C-V) characteristics. By passivating leaky channels derived from grain boundaries with NH₃ plasma, good leakage current of 4.8 × 10⁻⁸ A/cm² at V_g = V_fb − 1 V is achieved and desirable reliability confirmed by positive bias temperature instability (PBTI) test is also obtained.     

Flexible metal-insulator-metal capacitor using plasma enhanced binary hafnium-zirconium-oxide as gate dielectric layer

We have used a sol-gel spin-coating process to fabricate a new metal-insulator-metal capacitor comprising 10-nm thick binary hafnium-zirconium-oxide (Hf_xZr_1−xO₂) film on a flexible polyimide (PI) substrate. The surface morphology of this Hf_xZr_1−xO₂ film was investigated using atomic force microscopy and scanning electron microscopy, which confirmed that continuous and crack-free film growth had occurred on the PI. After oxygen plasma pre-treatment and subsequent annealing at 250 °C, the film on the PI substrate exhibited a low leakage current density of 3.22 × 10⁻⁸ A/cm² at −10 V and maximum capacitance densities of 10.36 fF/μm² at 10 kHz and 9.42 fF/μm² at 1 MHz. The as-deposited sol-gel film was oxidized when employing oxygen plasma at a relatively low temperature (∼250 °C), thereby enhancing the electrical performance.     

Reliability of thin ZrO2 gate dielectric layers

In this work we examine the positive bias temperature instability (PBTI) and stress induced leakage current (SILC) reliability of nFET devices with thin (2.5 nm) ZrO₂ gate dielectric layers. nFET devices show anomalous PBTI behavior in the form of a negative threshold voltage (V_t) shift during positive bias stress with little temperature dependence and it is not ‘frozen out’ at lower temperatures, indicating a single non-diffusion based mechanism. Correlations between the PBTI and the stress induced leakage current (SILC) suggest that the PBTI effect originates from trapping into empty defects which are initially detected as SILC and located just below the silicon conduction band. These defects also appear to be linked to the time dependent dielectric breakdown behavior.     

A low gate leakage current and small equivalent oxide thickness MOSFET with Ti/HfO2 high-k gate dielectric

Annealing effects on electrical characteristics and reliability of MOS device with HfO₂ or Ti/HfO₂ high-k dielectric are studied in this work. For the sample with Ti/HfO₂ higher-k dielectric after a post-metallization annealing (PMA) at 600 °C, its equivalent oxide thickness value is 7.6 Å and the leakage density is about 4.5 × 10⁻² A/cm². As the PMA is above 700 °C, the electrical characteristics of MOS device would be severely degraded.     

Resistive switching effects of HfO2 high-k dielectric

Resistive switching behavior of HfO₂ high-k dielectric has been studied as a promising candidate for emerging non-volatile memory technology. The low resistance ON state and high resistance OFF state can be reversibly altered under a low SET/RESET voltage of ±3 V. The memory device shows stable retention behavior with the resistance ratio between both states maintained greater than 103. The bipolar nature of the voltage-induced hysteretic switching properties suggests changes in film conductivity related to the formation and removal of electronically conducting paths due to the presence of oxygen vacancies induced by the applied electric field. The effect of annealing on the switching behavior was related to changes in compositional and structural properties of the film. A transition from bipolar to unipolar switching behavior was observed upon O₂ annealing which could be related to different natures of defect introduced in the film which changes the film switching parameters. The HfO₂ resistive switching device offers a promising potential for high density and low power memory application with the ease of processing integration.     

Gentle FUSI NiSi metal gate process for high-k dielectric screening

In this paper, a process flow well suited for screening of novel high-k dielectrics is presented. In vacuo silicon capping of the dielectrics excludes process and handling induced influences especially if hygroscopic materials are investigated. A gentle, low thermal budget process is demonstrated to form metal gate electrodes by turning the silicon capping into a fully silicided nickel silicide. This process enables the investigation of rare earth oxide based high-k dielectrics and specifically their intrinsic material properties using metal oxide semiconductor (MOS) capacitors. We demonstrate the formation of nickel monosilicide electrodes which show smooth interfaces to the lanthanum- and gadolinium-based high-k oxide films. The dielectrics have equivalent oxide thicknesses of EOT = 0.95 nm (lanthanum silicate) and EOT = 0.6 nm (epitaxial gadolinium oxide).     

New TIT capacitor with ZrO2/Al2O3/ZrO2 dielectrics for 60 nm and below DRAMs

New ZrO₂/Al₂O₃/ZrO₂ (ZAZ) dielectric film was successfully developed for DRAM capacitor dielectrics of 60 nm and below technologies. ZAZ dielectric film grown by ALD has a mixture structure of crystalline phase ZrO₂ and amorphous phase Al₂O₃ in order to optimize dielectric properties. ZAZ TIT capacitor showed small Tox.eq of 8.5 Å and a low leakage current density of 0.35 fA/cell, which meet leakage current criteria of 0.5 fA/cell for mass production. ZAZ TIT capacitor showed a smaller cap leak fail bit than HAH capacitor and stable leakage current up to 550 °C anneal. TDDB (time dependent dielectric breakdown) behavior reliably satisfied the 10-year lifetime criteria within operation voltage range.     

Carrier transport mechanism in La-incorporated high-k dielectric/metal gate stack MOSFETs

In this paper, carrier transport mechanism of MOSFETs with HfLaSiON was analyzed. It was shown that gate current is consisted of Schottky emission, Frenkel-Poole (F-P) emission and Fowler-Nordheim (F-N) tunneling components. Schottky barrier height is calculated to be 0.829 eV from Schottky emission model. Fowler-Nordheim tunneling barrier height was 0.941 eV at high electric field regions and the trap energy level extracted using Frenkel-Poole emission model was 0.907 eV. From the deviation of weak temperature dependence for gate leakage current at low electric field region, TAT mechanism is also considered.     

Studies on dielectric relaxation and defect generation for reliability assessments in ultrathin high-k gate dielectrics on Ge

In this work, we present the results of dielectric relaxation and defect generation kinetics towards reliability assessments for Zr-based high-k gate dielectrics on p-Ge (1 0 0). Zirconium tetratert butoxide (ZTB) was used as an organometallic source for the deposition of ultra thin (∼14 nm) ZrO₂ films on p-Ge (1 0 0) substrates. It is observed that the presence of an ultra thin lossy GeO_x interfacial layer between the deposited high-k film and the substrate, results in frequency dependent capacitance-voltage (C-V) characteristics and a high interface state density (∼10¹² cm⁻² eV⁻¹). Use of nitrogen engineering to convert the lossy GeO_x interfacial layer to its oxynitride is found to improve the electrical properties. Magnetic resonance studies have been performed to study the chemical nature of electrically active defects responsible for trapping and reliability concerns in high-k/Ge systems. The effect of transient response and dielectric relaxation in nitridation processes has been investigated under high voltage pulse stressing. The stress-induced trap charge density and its spatial distribution are reported. Charge trapping/detrapping of stacked layers under dynamic current stresses was studied under different fluences (−10 mA cm⁻² to −50 mA cm⁻²). Charge trapping characteristics of MIS structures (Al/ZrO₂/GeO_x/Ge and Al/ZrO₂/GeO_xN_y/Ge) have been investigated by applying pulsed unipolar (peak value - 10 V) stress having 50% duty-cycle square voltage wave (1 Hz-10 kHz) to the gate electrode.     

An improved two-frequency method of capacitance measurement forSrTiO3 as high-k gate dielectric

An improved two-frequency method of capacitance measurement for the high-k gate dielectrics is proposed. The equivalent circuit model of the MOS capacitor including the four parameters of intrinsic capacitance, loss tangent, parasitic series inductance, and series resistance is developed. These parameters can be extracted by independently measuring the capacitor at two different frequencies. This technique is demonstrated for high-k SrTiO₃ gate dielectrics and the results show that the calibrated capacitances are invariant over a wide range of frequency. In addition, the extracted loss tangent, inductance and resistance are independent on gate voltage and frequency. The effect of series resistance on the frequency dispersion of the capacitance can be also explained by this model. These results indicate that this modified technique can be incorporated in the routine capacitance-voltage (C-V) measurement procedure providing the physically meaningful data for the high-k gate dielectrics     

Thickness optimization of the TiN metal gate with polysilicon-capping layer on Hf-based high-k dielectric

An optimal thickness of the metal nitride (TiN) film capped by polysilicon for the MOSFET gate electrode application is investigated. Interface trap density, which depends on the TiN film thickness and transistor channel length is suggested to be controlled by mechanical stress of the metal layer after full transistor processing including high temperature annealing. Thinner TiN gate electrode was found to have lower interface trap density. Thicker TiN, however, showed better barrier properties for impurity diffusion from the polysilicon-capping layer. We found that 10 nm is the optimum thickness of the ALD TiN layer for minimizing charge trapping and adequate blocking of boron penetration.     

Reliability assessment of SiO2/ZrO2 stack gate dielectric on strained-Si/Si0.8Ge0.2 heterolayers under dynamic and AC stress

The reliability characteristics of SiO₂/ZrO₂ gate dielectric stacks on strained-Si/Si_0.8Ge_0.2 have been investigated under dynamic and pulsed voltage stresses of different amplitude and frequency in order to analyze the transient response and the degradation of oxide as a function of stress parameters. The current transients observed in dynamic voltage stresses have been interpreted in terms of the charging/discharging of interface and bulk traps. The evolution of the current during unipolar pulsed voltage stresses shows the degradation being much faster at low frequencies than at high frequencies. Results have been compared with those obtained after CVS, as a function of injected charge and pulse frequency.     

MOCVD fluorine free WSix metal gate electrode on high-k dielectric for NMOS technology

We report material and electrical properties of tungsten silicide metal gate deposited on 12 in. wafers by chemical vapor deposition (CVD) using a fluorine free organo-metallic (MO) precursor. We show that this MOCVD WSi_x thin film deposited on a high-k dielectric (HfSiO:N) shows a N+ like behavior (i.e. metal workfunction progressing toward silicon conduction band). We obtained a high-k/WSi_x/polysilicon “gate first” stack (i.e. high thermal budget) providing stable equivalent oxide thickness (EOT) of ∼1.2 nm, and a reduction of two decades in leakage current as compared to SiO₂/polysilicon standard stack. Additionally, we obtained a metal gate with an equivalent workfunction (EWF) value of ∼4.4 eV which matches with the +0.2 eV above Si midgap criterion for NMOS in ultra-thin body devices.     

Performance of current mirror with high-k gate dielectrics

This work compares the performance of the basic current mirror topology by using two different materials for gate dielectrics, the conventional SiON and an Hf-based high-k dielectrics. The impact of gate leakage and of channel length modulation on the basic current mirror operation is described. It is shown that in the case of SiON gate dielectrics with an equivalent oxide thickness (EOT) of 1.4 nm, it is not possible to find a value for the channel length which allows a good trade-off to be obtained while minimizing the gate leakage and reducing the channel length modulation. On the other hand, the study demonstrates that in the case of HfSiON gate dielectrics with similar EOT, appropriate L values can be found obtaining very high output impedance current sources with reduced power consumption owing to low leakage and most of all with better parameter predictability.     

CHC degradation of strained devices based on SiON and high-k gate dielectric materials

A comparison between the Channel Hot-Carrier (CHC) degradation on strained pMOSFETs with SiGe source/drain (S/D) based on different gate dielectric materials, as SiON or HfSiON, has been done. The influence of the device channel orientation, channel length and temperature on the CHC damage has been studied.     

A nanoanalytical investigation of elemental distributions in high-k dielectric gate stacks on silicon

Two high-k gate stacks with the structure Si/SiO₂/HfO₂/TiN/poly-Si are characterised using nanoanalytical electron microscopy. The effect of two key changes to the processing steps during the fabrication of the stacks is investigated. Electron energy-loss spectroscopy is used to show that the TiN layer has a very similar composition whether it is deposited by PVD or ALD. Spectrum imaging in the electron microscope was used to profile the distribution of elements across the layers in the stack. It was found that when the anneal after HfO₂ deposition is carried out in a NH₃ atmosphere instead of an O₂ atmosphere, there is diffusion of N into the SiO₂ and HfO₂ layers. There is also significant intermixing of the layers at the interfaces for both wafers.     

A nanoanalytical investigation of high-k dielectric gate stacks for GaAs based MOSFET devices

In this paper a quantitative determination of the elemental distributions across a ∼10 nm Ga₂O₃/GdGaO layer with a Pt metal gate cap on top of an InGaAs/AlGaAs/GaAs substrate is presented. Some effects of annealing on the elemental distribution across the Ga₂O₃/GdGaO oxide layer are described. The paper also discusses the analysis of the interface GaAs/Ga₂O₃/GGO at a sub-nm level by high-resolution HAADF STEM imaging.     

Effect of thin Si insertion at metal gate/high-k interface on electrical characteristics of MOS device with La2O3

The effect of a thin Si layer insertion at W/La₂O₃ interface on the electrical characteristics of MOS capacitors and transistors is investigated. A suppression in the EOT increase can be obtained with Si insertion, indicating the inhibition of diffusion of oxygen atoms into La₂O₃ layer by forming an amorphous La-silicate layer at the W/La₂O₃ interface. In addition, positive shifts in V_fb and V_th caused by Si insertion implies the formation of amorphous La-silicate layer at the top of La₂O₃ dielectrics reduces the positive fixed charges induced by the metal electrode. Consequently, a large improvement in mobility has been confirmed for both at peak value and at high E_eff of 1 MV/cm with Si inserted nFETs. Although a degradation trend on EOT scaling has been observed, the insertion of thin Si layer is effective in pushing the scaling limit.     

Silicon nanowire NVM cell using high-k dielectric charge storage layer

Si nanowire (SiNW) channel non-volatile memory (NVM) cells were fabricated by a “self-alignment” process. First, a layer of thermal SiO₂ was grown on a silicon wafer by dry oxidation, and the SiNWs were then grown by chemical vapor deposition in pre-defined locations. This was followed by depositing the gate dielectric, which almost surrounds the nanowire and consists of three stacked layers: SiO₂ blocking layer, HfO₂ charge-storing layer and a thin tunneling oxide layer. Source/drain and gate electrodes were formed by photolithography and lift-off, and the devices were electrically tested. As expected from this fabrication process and the enhanced electrostatic control of the “surrounding” gate, excellent cell characteristics were obtained.     

Electrical properties of high permittivity ZrO2 gate dielectrics on strained-Si

Deposition and electrical properties of high dielectric constant (high-k) ultrathin ZrO₂ films on tensilely strained silicon (strained-Si) substrate are reported. ZrO₂ thin films have been deposited using a microwave plasma enhanced chemical vapor deposition technique at a low temperature (150 °C). Metal insulator semiconductor (MIS) structures are used for high frequency capacitance–voltage (C–V), current–voltage (I–V), and conductance–voltage (G–V) characterization. Using MIS capacitor structures, the reliability and the leakage current characteristics have been studied both at room and high temperature. Schottky conduction mechanism is found to dominate the current conduction at a high temperature. Observed good electrical and reliability properties suggest the suitability of deposited ZrO₂ thin films as an alternative as gate dielectrics. Compatibility of ZrO₂ as a gate dielectric on strained-Si is shown.